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moo4AGZETA22
Regular


Location:
Tasmania
Registered:
April 2003
Re: TA22 Engine Conversion Questions Thu, 09 October 2003 05:58 Go to previous messageGo to previous message
I've done this conjversion, so here goes:-

1. Get your engine
2. Get a Sprinter T50. Oz spec ones have clutch fork on passenger side. Get a Jap one if you can. Get the bearing that goes in the gearbox. Cut the floor so the shifter will go through.
3. I used Sprinter engine mounts, and the standard engine mounts
4. The standard mounts will have to be cut of the cross member, and cut till they line up to the Sprinter engine mounts and the cross member. Engine was in and out 6 or seven times for this Mad
5. I have a AW11 4AGZE, and they have the heater outlet pointing straight out of the back of the head. It's about 15cm long. We had it cut, with the outlet now facing straight up. This enabled us to sit the engine further back, but still with the ability to replace the hose at the back without removing the engine.
6. The thermostat sits near the supercharger. I used the FWD thermostat.
7. Radiator outlets are on the opposite side. Either have them switched over, or run some hoses across the front of the engine to the standard radiator outlets. I would get the hoses switched over, and get it rebuilt if you want a better set-up.
8. Get the tailshaft shortened
9. Get a nice big exhaust fitted. I collect my car from the exhaust shop on Saturday, with a nice 2.5" mandrel bent system with a muffler and resonator. Get your intercooler piping done now as well (If your going to run a front mount). I'm using a GT4 air-to-air intercooler front mounted.
10. Do your fule system. I'm just running a VL external fuel pump. If I suffer fuel starvation, then I'll get some baffles put in the fuel tank.
11. Wire the computer. I'm using the factory ECU. It hasn't been wired yrt though (Tassie Toymods guys, who's good???)
12. Hook up a boost gauge if you want. I have used the clock as my gauge "holder". A little bit of file work and it fits nicely.
13. Cry with frustration as the expenses keep mounting, and the money runs out.
14. Replace all of the hoses and the timing belt.
15. Put a Big pulley on Evil or Very Mad . Replace the key whilst you're at it.

I wouldn't want to pay anyone to do all of that, because I imagine that it would be quite expensive.
You'll also need a mechanic brother, and a welder uncle who will let you do the work at their place.
If you can't/won't do the work yourself, then I suggest you buy one that has already been converted.
Put some good suspension in. Brakes will be up to your local transport authority, as well as the engineering requirement.
Have a look at the conversion in the tech section on this site as Oz-craig has highlighted, as well as conversions into Sprinters.
For $$$ for a wokshop, look at Sprinter conversions and add the costs of tailshaft and engine mount mods.I know this post is long, but the engine doesn't just magically fit in.

Cheers,
Justin Rolling Eyes
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SubjectPosterDate
Read Message   TA22 Engine Conversion Questions borisWed, 08 October 2003 23:27
Read Message   Re: TA22 Engine Conversion Questions rob_RA40Wed, 08 October 2003 23:35
Read Message   Re: TA22 Engine Conversion Questions borisWed, 08 October 2003 23:40
Read Message   Re: TA22 Engine Conversion Questions rob_RA40Wed, 08 October 2003 23:41
Read Message   Re: TA22 Engine Conversion Questions borisWed, 08 October 2003 23:45
Read Message   Re: TA22 Engine Conversion Questions rob_RA40Wed, 08 October 2003 23:48
Read Message   Re: TA22 Engine Conversion Questions GregaThu, 09 October 2003 01:41
Read Message   Re: TA22 Engine Conversion Questions CrAiGzEEThu, 09 October 2003 02:07
Read Message   Re: TA22 Engine Conversion Questions  moo4AGZETA22Thu, 09 October 2003 05:58
Read Message   Re: TA22 Engine Conversion Questions sebta22Thu, 09 October 2003 09:21
Read Message   Re: TA22 Engine Conversion Questions peeweeThu, 09 October 2003 13:03
Read Message   Re: TA22 Engine Conversion Questions GregaThu, 09 October 2003 15:37
Read Message   Re: TA22 Engine Conversion Questions borisFri, 10 October 2003 00:44
Read Message   Re: TA22 Engine Conversion Questions moo4AGZETA22Fri, 10 October 2003 01:03
Read Message   Re: TA22 Engine Conversion Questions borisFri, 10 October 2003 01:06
Read Message   Re: TA22 Engine Conversion Questions borisFri, 10 October 2003 02:03
Read Message   Re: TA22 Engine Conversion Questions moo4AGZETA22Fri, 10 October 2003 06:09
Read Message   Re: TA22 Engine Conversion Questions borisFri, 10 October 2003 12:32
Read Message   Re: TA22 Engine Conversion Questions roadrunnerSat, 11 October 2003 05:34
Read Message   Re: TA22 Engine Conversion Questions GregaSat, 11 October 2003 08:48
Read Message   Re: TA22 Engine Conversion Questions moo4AGZETA22Mon, 13 October 2003 07:31
Read Message   Re: TA22 Engine Conversion Questions roadrunnerMon, 13 October 2003 08:57
Read Message   Re: TA22 Engine Conversion Questions GregaMon, 13 October 2003 10:00
Read Message   Re: TA22 Engine Conversion Questions GregaMon, 13 October 2003 21:45
Read Message   Re: TA22 Engine Conversion Questions borisTue, 14 October 2003 08:12
Read Message   Re: TA22 Engine Conversion Questions V8_MA61Tue, 14 October 2003 08:30
Read Message   Re: TA22 Engine Conversion Questions borisTue, 14 October 2003 08:37
Read Message   Re: TA22 Engine Conversion Questions V8_MA61Tue, 14 October 2003 08:38
Read Message   Re: TA22 Engine Conversion Questions GregaTue, 14 October 2003 08:50
Read Message   Re: TA22 Engine Conversion Questions V8_MA61Tue, 14 October 2003 11:53
Read Message   Re: TA22 Engine Conversion Questions $450 ta22Tue, 14 October 2003 13:19
Read Message   Re: TA22 Engine Conversion Questions $450 ta22Tue, 14 October 2003 13:23
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