Toymods Car Club Inc: Tech & Conversions => how to: ST185 Gt4 Rear battery relocation

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Classique71
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May 2002

Re: how to: ST185 Gt4 Rear battery relocation	Fri, 25 February 2005 10:46

Now the fun! Im not gunna tell you how to do the next step in detail - but it revolves around removing ALL the paneling along the passenger side of the GT4 , from back to kickpanel ..Take out the rear seat and the passenger seat too - it will make your life alot easier - trust me! Its pretty easy - just time consuming .. You should be able to remove most of it in an hour or so - panels , seats , the lot Also - remove the passenger front wheel - and take off the splashguard thats under the arch - this is a bit of a prick to do - but be patient with it and dont yank it ! they are expensive to replace ! This will expose the easiest past of the new cables path ! Now - in the engine bay - remove your battery - as it no longer has a home in the bay , AFM , airbox - and that annoying duct that runs up behind the light - this ones also a prick to remove - be gentle - take your time - and lever it out - you dont want to bust your aircon lines! this will free up the space you need to start cleaning up the wiring that went from the battery ! First - the positive side there is 2 cables that run off the battery positive ( 3 if you have an amplifier - but thats another story ) One goes direct from the battery to the starter motor - the other goes from the battery to one of the fuseboxes ! What we need to do - is take the coverings off these wires so we can split them up - be careful - remove any elec. tape or crinkly loom wire covery things so you have access to both wires! once split youll clearly see which is which . We need to retain the one going toward the firewall ( thats the fusebox one ) Instead of going to the battery - reroute it so it connects up to the starter motor - ( see upcoming pics! ) the other one that goes to the old battery terminal - chuck it - no longer needed - its job will be replaced by our new fancy cable! .. ( pic to come ) The negative side ! this ones pretty easy - negative runs from the battery to the top of your gearbox - once again - follow the cable down - and unhook it - its a direct path . We'll do this cable first as its straight forward - Find a decent earthing point on the body ( i chose a bolt that holds a small bracket ( holds loom in place )on the strut tower , cleaned the paint off surrounding it , Did the same with the bracket - + prepared it to earth .. I cut about 30 CM of welding cable - Crimped on 2 lugs - and bolted it back up - Simple! Done ! Tis is the first earth strap - the other will go in the hatch near the battery ! having prepared the path - i moved onto laying the cable down! This takes up the majority of the cable you purchased - youll need to run it along a path similar to this ( this is my suggestion - if you find a better way - by all means - use it !) This is how my cable runs - from back to kick panel! from the boot backseat passenger seat Under the kickpanel ( see small grommet above fusebox ) Thru under the arch ( use the really handy factory clips to run it to a small grommet where the other loom you follow comes thru!! VERY HANDY TOYOTA! ) thru into the engine! Cover this section with the insulating foam too - for some protection from engine bay heat + things rubbing it ) Connecting to the starter motor! Path complete! Your setup should look something like this! its the most logical way ive found - after trying a few different paths! At this stage your only measuring it up - Cut it off where you feel you have plenty of cable to hook up to the starter motor , and have plenty of play in the boot .. When your happy that your positive is long enough - Crimp or solder 2 more lugs up - hook one to that bolt off your starter motor ( along with the other positive that runs to the fusebox ) , bolt up - And that ends done - Finito!! The other end - Lug , solder/crimp in preperation to hook up your battery terminals This should finish off all the wirey related work in the engine bay - If your happy with it all being safe , protected + secure -put back in your airbox + afm etc - brace your fusebox ( i used a temporoary bracket off the airbox - to hold fusebox ) , And your done for the front!! [Updated on: Sat, 02 July 2005 04:18] [Report message to a moderator]

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