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brett_celicacoupe
Forums Junkie


Location:
townsville NQLD
Registered:
February 2004
power steering for early celicas (pre 82') how i did it... pics Sun, 22 May 2005 05:18 Go to previous message
found some pics of my conversion of power steering into RA40 celica....thought some people may be interested.

the steering box is from a MX62 cressida

ra40 pitman arm goes straight onto the cressida box

MX62 steering box bolts straight in....im not sure if RA23/28 use same bolt pattern for steering box

only main problem is the box is longer....ie sits further up towards steering wheel.

one way to reduce this difference is to undo the bolt that clamps the rubber flange thing (i dont know what its called; some one fill me in) to the spline on the mx62 box. then slide the flange down as far as it goes (away from steering wheel)

by doing that, the extra length can be reduced from ~15 to ~7 mm.

to get that 7mm down to normal there is 2 methods (i only tried one so far)

#1. machine 7mm off the "shoulder" of the steering shaft at the top. this allows the shaft to slide upwards ~7mm through the top bearing. only down side of this is that the steering wheel will be sitting 7mm further back towards you face. Another problem is that the horn wire will not reach the steering wheel anymore. and; the 3rd problem is that the steering lock will not work anymore; milling another groove would probly solve this preoblem

#2. when i had the steerin shaft out, (after i machined it already Sad ) i noticed it is 2 pieces. one "oval" tube inside another "oval" ttube. it also has two nylon locating pins which determine the correct length. This method has been tried and aparently works fine. Anyway, my theory; if you drill out the two locating pins, slide the two oval tubes together (~7mm; i cant remeber exact length) then re drill two holes and put 2 new locating pins in, this would take away the problem of the horn/s.lock/sitting further back.

anyway i got the p.steering working in my "test" RA40 (using method #1).....it worked well.

personally though; i dont really think an ra40/23/28 needs power steering....they are light enough. once the tie rod ends are replaced they turn pretty bloody easy.

thought i would just share this though Smile

PS: the exact measurements i cant remeber and you would have to go on your own project's requirements

here is the pics


brett


http://img251.echo.cx/img251/7015/ps14nm.jpg
http://img251.echo.cx/img251/6435/ps28wz.jpg
http://img251.echo.cx/img251/5425/ps39tv.jpg
http://img63.exs.cx/img63/3249/RA40P-SDIAGRAM.jpg
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SubjectPosterDate
Read Message   power steering for early celicas (pre 82') how i did it... pics  brett_celicacoupeSun, 22 May 2005 05:18
Read Message   Re: power steering for early celicas (pre 82') how i did it... pics AllanSun, 22 May 2005 05:55
Read Message   Re: power steering for early celicas (pre 82') how i did it... pics brett_celicacoupeTue, 24 May 2005 08:39
Read Message   Re: power steering for early celicas (pre 82') how i did it... pics NorbieTue, 24 May 2005 09:45
Read Message   Re: power steering for early celicas (pre 82') how i did it... pics THE WITZLWed, 25 May 2005 01:16
Read Message   Re: power steering for early celicas (pre 82') how i did it... pics acreeseWed, 25 May 2005 01:33
Read Message   Re: power steering for early celicas (pre 82') how i did it... pics ra_28Wed, 25 May 2005 01:58
Read Message   Re: power steering for early celicas (pre 82') how i did it... pics TurboRA28Wed, 25 May 2005 01:53
Read Message   Re: power steering for early celicas (pre 82') how i did it... pics brett_celicacoupeThu, 26 May 2005 07:35
Read Message   Re: power steering for early celicas (pre 82') how i did it... pics smootra40Sat, 22 October 2005 03:31
Read Message   Re: power steering for early celicas (pre 82') how i did it... pics brett_celicacoupeSat, 22 October 2005 23:50
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