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Location:
Canberra
Registered:
May 2002
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now 1JZ turbo AE71 panelvan -- updated 29/11 (no 56k)
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Fri, 25 March 2005 05:49
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**EDIT... 4AGTE lives here no more. See next page for an idea of the new plan 
This engine/turbo combination had been fitted to my previous car (TE72) since December 2002, but has now found its way into a lighter corolla panelvan, with a few changes.
Car:
1984 AE71 Corolla panelvan, originally fitted with 4AC & 4 speed T40
Engine:
-1989 4AGZE 1.6L 16 valve
-Bigport 4AGE head
mild port cleanup, recut valve seats
-Performance Springs heavy duty valve spring set
-Wade 267 degree billet cams
-8.9:1 compression
-ARP head stud kit -RWD 4AGE inlet manifold
-1.25" steampipe turbo manifold
-Garrett GT2535 turbo
-3" dump pipe & mandrel bent exhaust
-Front mounted intercooler (600*300*76), 2.5" aluminium pipework
-13BT 550cc injectors
-Haltech E6X ECU & boost controller
-pierburg lift pump, VL EFI pump, custom surge tank, 8mm lines
-custom blow off valve
Driveline:
-W55 gearbox with aftermarket bellhousing
-20V 215mm flywheel
-Custom 1025kg pressure plate
-3" one piece tailshaft
-MK2 Corona "F" series diff, not shortened
-diff centre fitted with larger bearings, custom solid pinion spacer
-Lexus IS200 Altezza type 2 torsen LSD hemisphere
Brakes, wheels & suspension:
-Front RA23 struts, 295mm vented Pajero discs (custom adapter), magna calipers, ADR approved braided stainless brake hoses, King lowered springs
-Rear standard corona drums, reset leaves (2" lower) with extra leaf each side, KYB shocks, urethane bushes throughout
-2002 Camry brake master cylinder, larger bore.
-Concept 5 16x6.5 rims (+20 offset), 205/45/16 tyres
-Custom front strut brace
Paint & interior:
-Cobra Monaco fixed back seat
-RPM 3" 5 point harness
The rest is crap. its on the never ending list!
Performance:
1/4 mile 12.57 @ 111mph (WSID) (old turbo, clutch, diff & head setup, soon to be updated)
Pics:
[Updated on: Tue, 29 November 2005 10:34]
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I supported Toymods
Location:
Perth, WA
Registered:
May 2003
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Re: AE71 panelvan (another 4AGTE!)
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Fri, 25 March 2005 05:52
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nice work dude
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Location:
Castle Hill, Sydney
Registered:
February 2004
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Location:
Launceston
Registered:
March 2005
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Re: AE71 panelvan (another 4AGTE!)
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Sat, 26 March 2005 08:55
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love the supercharged rockercover  gives that second look thing
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Location:
Canberra
Registered:
May 2002
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Re: AE71 panelvan (another 4AGTE!)
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Sun, 27 March 2005 07:22
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hey Jesse, it weighs 960kg as it sits now. Was obviously a fair bit lighter before the bigger driveline, brakes etc.
Never did convert the T18 to rack & pinion, just stuck with the original steering box. This car's steering feels soooo much better though.
Cheers
Phil
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan (pics)
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Thu, 21 April 2005 13:14
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Now its time to try and make some more power out of the little 4A
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Location:
Canberra
Registered:
August 2004
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 21 April 2005 13:30
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thats a nicely sized turbo. big, without being to big. will be interesting to see new power output
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Location:
Inside a giant turbo (syd...
Registered:
June 2002
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 21 April 2005 13:49
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that a gt2535? i wanna know what its like on the 4a, as im putting one on mine right now.
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Location:
Canberra
Registered:
May 2002
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Location:
Inside a giant turbo (syd...
Registered:
June 2002
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 21 April 2005 14:21
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yeah, it has the big .7 housing. I dont think mine will be too bad at all considering its pretty mcuh the same size as a stock r33 gtst turbo im using now.
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Location:
Sydney
Registered:
September 2003
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 21 April 2005 14:46
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I have a GT2535 and that looks alot bigger than mine.
Nice work, very cool car
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I supported Toymods
Location:
Perth, WA
Registered:
May 2003
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 21 April 2005 15:11
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i love this car
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Location:
Newcastle
Registered:
June 2004
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 21 April 2005 20:59
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FArken awesome.
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Location:
Canberra
Registered:
May 2002
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Location:
Terrigal
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Fri, 22 April 2005 00:40
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Very nice! 
Will I get to see this in the flesh on the 25th Wakefield day?
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Location:
Launceston, Tasmania
Registered:
April 2004
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Fri, 22 April 2005 02:43
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Great work dude, keep it up.
Love seeing the 4A's pulling quick times.
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Fri, 22 April 2005 05:38
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Not gonna be at Wakefield Joel, unless you feel like a couple of all nighter's to change the clutch, head, front end bushes, make a new dump pipe, run the new cams in and retune? 
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Location:
wollongong
Registered:
September 2003
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Fri, 22 April 2005 07:55
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thats the same turbo im running on my rolla, fwd tho. from where i see it it is going to be a perfect match for the 4ag. still has a small(ish) rear housing but a nice big front wheel and cover to suck in loads of air
what power did you get out of your previous setup??
mine is almost exact to yours now, same turbo, injectors aswell.
good luck and im sure ill see ya at the track soon.
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Fri, 22 April 2005 10:39
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Previous setup made 180rwkw (DynoDynamics) on 20psi.
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Club Member
Location:
sydney
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Fri, 22 April 2005 23:09
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hey Phil thats a kick ass hairdryer you have there, be interesting to see what the new mods give as a result, the car was nice enough as it was when i saw it at easter. keep up the nice work mate
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Location:
Sydney, Shire
Registered:
April 2004
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Sat, 23 April 2005 05:12
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congratulations man..very nice and very unique
keep up the good work
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Location:
Sydney
Registered:
September 2003
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Sat, 23 April 2005 17:18
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| TE72_Turbo wrote on Fri, 22 April 2005 08:17 |
Hey ROllaGTi: Its really hard to keep track of what different suppliers call each turbo, from GT25/28/25R/2535/2530/2540 and so it goes on... quite frustrating when you are trying to choose a turbo hey! 
How do you find the response of your GT2535? Would you have full boost by say, 3500rpm? I'm guessing yours has the compressor housing with the two bolt inlet, and 3 bolt outlet, like this?
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Full boost is pretty late about 4500-5000 (its starts spooling around 3000)
But with a strong diff and box like you having lag isnt a problem just reclutch it
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I supported Toymods
Location:
Frankston, Victoria
Registered:
April 2004
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Sun, 24 April 2005 02:47
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woot!
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Location:
wollongong
Registered:
September 2003
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Sun, 24 April 2005 10:32
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is your engine rebuilt, or unopened??? if tis unopened and you have run 20psi and its not dead yet, im getting xited, i was only gonna go to 17psi, interesting............
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Location:
wollongong
Registered:
September 2003
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Sun, 24 April 2005 10:34
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sorry, just read first post again 
was this on pulp??? and engine is still goin strong?? what is the max these things can take standard??? i know there tuff but jeeeesssss.................
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Location:
Canberra
Registered:
May 2002
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Location:
Melbourne
Registered:
December 2004
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 12 May 2005 03:42
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wow! that turbo is massive. how much kW you expecting to get at the wheels?
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 12 May 2005 09:03
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Only the compressor housing is huge, its specs are not really that massive.
Any extra power over the old setup is a bonus, but it would be nice to crack 200rwkw
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Location:
Melbourne
Registered:
December 2004
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 12 May 2005 10:04
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didn't you achieve 185kW at the wheels with the old turbo. i have a feeling that most likely you would get 220kW+ at the wheels you turbo is massive compared to the old one.
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 12 May 2005 11:40
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180 with the old turbo.
220 would be sweet, but I won't hold my breath, just wait & see
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Location:
MELBOURNE
Registered:
December 2004
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Fri, 13 May 2005 12:05
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Oh so nice!
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Location:
sydney
Registered:
November 2003
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Sun, 15 May 2005 01:02
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| TE72_Turbo wrote on Thu, 12 May 2005 21:40 |
180 with the old turbo.
220 would be sweet, but I won't hold my breath, just wait & see
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220 would be alright
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I Supported Toymods
Location:
Casula
Registered:
January 2005
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Sun, 15 May 2005 01:11
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Nice lookin panelvan.
Nice under the bonnet to.
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Location:
central coast, NSW
Registered:
April 2004
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 26 May 2005 04:24
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Good Job !!!!!
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Location:
Sydney
Registered:
June 2005
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 09 June 2005 01:27
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Dude, i was looking thru JustenGT4 post on hisGT8 and saw ur posts there , then noticed u had AE71 panelvan.. then it said turbo... i was like...WOW..!i checked it out ... very nice...
if u ever wanna part wit it, drop me a pm...
oh how much this beastie cost to get as it is now..?
the reason i ask , is i got a stock one(the old 4ac is a joke..)
so i could do with a little (ok a lot) more power out of her..
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Location:
wollongong
Registered:
September 2003
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Sat, 11 June 2005 12:28
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hey mate, had my car on the dyno today. let me tell ya, i hope you like lag  my car hits boost at 4-4500rpm, before that its pretty much waiting, waiting  hits pretty hard tho.
my WTA cooler is not workin properly, air blocks everywhere, made 202hp on 16psi. bout 150kw. had it runnin rich still. when cooler is set up properly, and not leaking aswell it will be back on the dyno and were gonna up the boost to prob 20 psi, i will have a ice box setup for it aswell.200kw may be harder to get then i thought.
good luck mate, any updates?????
cheers,
jason
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 16 June 2005 08:25
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No real updates, the car has been sitting unregistered and in parts for a couple of months now, really gotta get stuck into it sometime
I am however going to use a different turbo to the GT25 pictured above, as its going back on its owner's 20V. Results should be similar though.
MrKE20: when you say 4-4500rpm, is that when it starts making boost (ie: more than zero manifold vacuum), or when it makes full boost? I can handle some lag with an 8000rpm rev limit. Cams should help it get there & still make power.
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Location:
Toronto, Downtown
Registered:
September 2004
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Thu, 16 June 2005 08:44
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i noticed that your using what looks like one of those hybrid i/c cores the ones with the cast end tanks is this correct???
I have heard alot of people baggin these things but meh i still bought what are your thoughts on it??
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Sat, 18 June 2005 15:20
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No complaints on the Hybrid cooler from me I have seen several of them, and I must say that quality does vary greatly between them, its a bit of a lucky dip. Mine has really good quality welds compared to some i've seen.
600x300x75 sits quite nicely in the front of a KE70/AE71.
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Location:
Sydney
Registered:
September 2004
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Sat, 02 July 2005 13:15
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Awesome car mate. Love the panelvan rear! Also sent you a pm re the cooler piping.
Eddie.
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Location:
wollongong
Registered:
September 2003
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Re: 4AG turbo AE71 panelvan **updated turbo 21/4/05**
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Tue, 26 July 2005 10:47
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havnt looked at this post for a while, boost starts earlier, but as you would expect you can really feel it untill it goes past 10psi, which is usualy bout 4-4500rpm. starts bout 3-3500rpm. but it does help with the traction side of things as your moving pretty fast before the boost hits.
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Location:
Canberra
Registered:
May 2002
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Updated specs
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Tue, 26 July 2005 12:53
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Okay, the car's been off the road for a while now, so better update some specs:
Reconditioned bigport head with mild porting (really just a cleanup of the ports, nothing too serious), recut valve seats, Performance Springs heavier valve springs (thanks Allen, excellent toymods sponsor, cut the import brand's price by half), Wade 267 degree billet cams.
ARP head stud kit.
Larger 20v 215mm flywheel & custom 1025kg pressure plate
Rebuilt F series diff centre, machined for larger pinion bearing, custom pinion spacer (no more shitty crush tube, it was knackered  ) larger side bearings & Altezza type 2 torsen LSD hemisphere.
GT2535 turbo
Soon to hit a dyno near you Then its back to the track.
[Updated on: Tue, 26 July 2005 12:54]
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Location:
Inside a giant turbo (syd...
Registered:
June 2002
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Re: 4AG turbo AE71 panelvan --updated specs July 05--
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Tue, 26 July 2005 13:27
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cant wait to see what it pulls and drives like with the gt2535. I should be getting mine back and dynoed shortly.
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Location:
Newcastle
Registered:
June 2004
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Re: 4AG turbo AE71 panelvan --updated specs July 05--
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Tue, 26 July 2005 23:00
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Did ya get the carpet yet mate?
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan --updated specs July 05--
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Thu, 28 July 2005 12:35
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Yep, but the carpet don't fit  I didn't know it was bonded to an MDF board, so I can't get it under the horizontal bar that my harness bolts to.
Gotta run the diff in unfortunately, I just wanna strap it to the dyno now & tune it so we can have some fun!
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Location:
Newcastle
Registered:
June 2004
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Re: 4AG turbo AE71 panelvan --updated specs July 05--
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Thu, 28 July 2005 23:17
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Oh shit.
Sorry that it doesn't fit mate.
Could you use the other panels?
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Location:
Newcastle
Registered:
June 2004
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Re: 4AG turbo AE71 panelvan --updated specs July 05--
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Thu, 28 July 2005 23:17
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YOu can't modify it to fit??
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan --updated specs July 05--
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Thu, 28 July 2005 23:39
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No stress, i'm not bothered about it. Don't think it can be modded without making a mess of it though.
I'll use the other panels once I get rid of the windows in the back.
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan --updated specs July 05--
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Sun, 07 August 2005 09:25
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Anybody going to WSID off street drags this wednesday (10 August)???
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Location:
northern beaches
Registered:
August 2002
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Re: 4AG turbo AE71 panelvan --updated specs July 05--
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Sun, 07 August 2005 10:01
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just a quick few questions, how do you find the e6k? does it use the standard 4age temp sensors, tps, ect? or are these items you have to purchace through haltech?
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan --updated specs July 05--
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Mon, 08 August 2005 00:26
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Haltech came with its own air & water temp senders, but I used the factory toyota TPS.
The E6K is no longer available, new models have replaced it.
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Location:
northern beaches
Registered:
August 2002
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Re: 4AG turbo AE71 panelvan --updated specs July 05--
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Mon, 08 August 2005 07:12
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yea im looking into purchasing a second-hand one off a friend. so do you run a wasted spark set-up?
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan --updated specs July 05--
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Tue, 09 August 2005 01:17
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Yes, factory GZE coilpacks.
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan -- no more 4AGTE!!!
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Thu, 29 September 2005 12:33
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What do you do when you have this:
And one of these??
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Location:
Castle Hill, Sydney
Registered:
February 2004
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Re: 4AG turbo AE71 panelvan -- no more 4AGTE!!!
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Thu, 29 September 2005 12:36
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you declare yourself insane and trot your merry way down to the local mental institution.
that is a 2JZGTE isnt it?
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Location:
Canberra
Registered:
May 2002
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Location:
Newcastle
Registered:
September 2005
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Re: 4AG turbo AE71 panelvan -- no more 4AGTE!!!
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Thu, 29 September 2005 14:10
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Is it wrong for me to be thinking bad thoughts right now? 
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Location:
Ballarat, Vic.
Registered:
September 2002
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Re: 4AG turbo AE71 panelvan -- no more 4AGTE!!!
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Thu, 29 September 2005 16:32
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may i please hump that car!!
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Location:
Perth
Registered:
October 2003
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Re: 4AG turbo AE71 panelvan -- no more 4AGTE!!!
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Fri, 30 September 2005 02:02
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Phil you are a nut.
What is the clearance gonna be like?
I think you may have problems with not enough belt coverage on your crank pulley. Then again because the PS and aircon is gone the load will be significantly reduced, I guess youll have to just suck it and see
Also have you thought about blacking out the "C" pillar between the windows? I think it may look better like that, just my opinion but
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Location:
Canberra
Registered:
May 2002
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Re: 4AG turbo AE71 panelvan -- no more 4AGTE!!!
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Fri, 30 September 2005 02:38
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It will be very tight, its looking like some light modification to the firewall to make it more comfortable.
That same belt setup is used on another 1JZ conversion here in canberra, works fine, so I copied it. I dont think the alternator has enough load to slip the belt on its own.
I want to remove the windows altogether in the rear panels, they look shit Its been on the "to do" list for a long time.
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