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HyDrA
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Adelaide, SA
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May 2002
 
icon8.gif  Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 02:32 Go to next message
Hi all,

I've been wanting to change my gearbox oil (W55) for a while now but the damn filler plug will not budge at all. We've used ring spanners, hammers with ring spanners, tried to fit a breaker bar up there but it's too long and hits the chassis Sad

We also tried an extension on the ring spanner (more torque) but that just saw the spanner almost bending in half Confused

Besides going out and buying a good set of spanners, what can we do? Drop the gearbox and attack it with the rattle gun? Evil or Very Mad

Oh yeh, we gave it a dose of RP7 (no WD40 on hand) but it didn't help even after a good soak-in period!

[Updated on: Wed, 27 October 2004 02:33]

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justcallmefrank
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May 2002
 
Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 02:34 Go to previous messageGo to next message
Hehe, leave it for another time when the gearbox is actually out of the car. Drop the oil through the bottom plug, then take the console off and fill it through the shifter hole, a LOT easier.
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HyDrA
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 02:38 Go to previous messageGo to next message
I guess i'll just have to wait until I get my new clutch then... no point in taking it out until then!

How much oil does the W55 take anyway... I dont feel like overfilling it Smile
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justcallmefrank
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 02:40 Go to previous messageGo to next message
Seriously dude, fill it through the shifter hole. It's easier than doing it through my filler hole which regardless I can get out.

It should take about 2.4l.
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HyDrA
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 02:49 Go to previous messageGo to next message
Alrighty, looks like I have something to do this weekend, or after work some time!

I need to take a friday off work very soon I think.
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Celica_John
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:05 Go to previous messageGo to next message
try an air wrench.
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HyDrA
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:10 Go to previous messageGo to next message
Not enough room to get it up in there i'm afraid... otherwise i'd have already tried and probably won!

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Jason
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:13 Go to previous messageGo to next message
OXY Razz
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indian
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:14 Go to previous messageGo to next message
try filling through the speedo cable that worked for my exa
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RobST162
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April 2003
Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:15 Go to previous messageGo to next message
yeah just fill it through the shifter hole

just make sure you pouur in the right amount (ie.. 2.4 litres) or whatever it is
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HyDrA
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:26 Go to previous messageGo to next message
Jason - hahahahah Laughing

indian - nah, I can see that ending in me covered with oil Smile

Rob & JCMF - Checked the TSRM and it's apparently about 2.4L
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justcallmefrank
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:28 Go to previous messageGo to next message
Haha, isn't that what I said? Very Happy
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CrUZsida
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:40 Go to previous messageGo to next message
Good luck dude, mine is stuck on well good.

Even when I had the box out of the car, I couldnt budge it.

I tried break bars with about 5 different sized sockets, but they all just rounded it.

I tried vicegrips that were up UBER tight, and that just rounded it, so I said fuck it.

When the box comes out next (if ever) I will grind it off, and get a new one.
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HyDrA
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:40 Go to previous messageGo to next message
You're so smart JCMF Razz
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HyDrA
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:42 Go to previous messageGo to next message
If I had the box out, I could get it off I bet... the rattle can undo ANYTHING Razz

It's just a PITA and too big. Plus our air compressor is too small to give us any more than a quick burst of rattle gun-age Sad Time to get a nice empty LPG tank or similar and increase the capacity Wink
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dcleyne
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November 2003
Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:44 Go to previous messageGo to next message

Tried a cold chisel?

That worked getting the plug out of the t50 in my Sprinter...

Cheers,
Dan
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Norbie
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:51 Go to previous messageGo to next message
If you have access to a MIG welder, try welding a dirty great nut on the filler plug... this means you can use a bigger spanner on it, but you'll find the heat from the welding will probably crack it anyway. This is what I had to do with the filler plug on my diff which refused to budge after spending the best part of a day trying to get it off!
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HyDrA
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 03:59 Go to previous messageGo to next message
I was lucky with my diff filler plug, a little BFI was all it needed.

I don't have access to a MIG welder yet, nor have I ever done anything more than brass welding, but soon I will attempt to have a go at MIG welding.
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wilbo666
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 04:02 Go to previous messageGo to next message
When I undid the one on the supra (I had some pics hosted but I took em down Razz), I hurt my thumb BAD (and then I fainted but hey thats another part of the story Razz).

The previous owner had obviously had a crack at getting it off (more like rounding it Razz) so I got the ring spanner onto it, but that just slipped. So out came the 6 sided socket which I hammered on...breaker bar comes out, and I proceed to start giving myself a hernia. Unfortunately for my thumb it finally gave! In short watch out for the gearbox crossmember Confused Split my thumb past the knuckle, and most of the way across (hmm so thats what the nail near the knuckle looks like Razz)

Oh and to do the diff I used an extended breaker bar and a scissor jack, just get it centered on ok (hold it on while you jack worked for me), and slowly jack it up Wink worked for me Very Happy

Cheers
Wilbo
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HyDrA
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 04:12 Go to previous messageGo to next message
Ouch!! Shocked

I think i'll just do it the JCMF way Smile
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TA-022
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Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 10:21 Go to previous messageGo to next message
same....smacked me knuckles hard on the cross meber getting mine un done.

how much oil should a t50 in a ta22 take?

cheers

Nathan
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takai
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May 2003
 
Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 10:27 Go to previous messageGo to next message
1.4 or 1.7l
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bbaacchhyy
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September 2003
Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 21:41 Go to previous messageGo to next message
Oh, boy, I love it when people try and get their filler plugs off.

Cold chisel works pretty well, and before I put the gearbox in mine, I got neww fill AND dain plugs. Will be doing the same for the diff when I cange that as well

Cheers

Michael B
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joorsh
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Registered:
June 2003
Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 23:16 Go to previous messageGo to next message
This "cold chisel" has me intrigued. Aside from being a bogan icon, can someone explain it to me?

-J-
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bbaacchhyy
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Adelaide
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September 2003
Re: Smart arse bastard gearbox oil filler hole Wed, 27 October 2004 23:29 Go to previous message
Place the chisel (sharp end of course) on the flange of the drain plug, and then belt away.

The chisel will dig into the drain plug, and act like an impact wrench, thereby loosening it. Hopefully.
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