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CoronaC
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NSW - Blue Mountains
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June 2004
Crack in exhaust, can i weld it? Sat, 08 January 2005 16:33 Go to next message
I got a crack in my exhaust and i was wondering if it can be welded up. the reason i only want to weld it back up is im very short on money right now (im a bum thats looking for a job Very Happy) and im looking for the cheapest way outa it for now.

and its too fuckin loud

any cheap tips welcomed Very Happy

Cheers
Chris
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people100
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Location:
Rocklea qld
Registered:
February 2003
 
Re: Crack in exhaust, can i weld it? Sat, 08 January 2005 22:20 Go to previous messageGo to next message
if its just a standard mild steel exhaust u can weld it easily...if its in a manifold then you cannot weld it. or you can just try some muffler puty or even cheaper i used bog once and it lasted about 4 months.
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CLG
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Perth, Western Australia
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December 2002
Re: Crack in exhaust, can i weld it? Sat, 08 January 2005 23:30 Go to previous messageGo to next message
Yes you can weld either type of exhaust manifold. Headers will generally be mild steel, while cast iron manifolds will need the following procedure:

1: drill a hole at each end of the crack to stop the crack from "running"
2: V out the crack to allow better weld penetration
3: heat the manifold up till it just starts to change colour, it will cool slightly before you start to weld it but will be fine.
4:Weld the crack up, ensuring a good penetrating weld is produced
5: Allow to slow cool - I've always let it cool itself in air, though a good friend suggested burying it in sand would allow it to cool even slower, which has merits for the application.
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shinybluesteel
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melbourne
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June 2002
Re: Crack in exhaust, can i weld it? Sun, 09 January 2005 07:33 Go to previous messageGo to next message
use the right rods, i believe "low hydrogen" are the ones you are after, or just ask for some rods suitable for cast iron.

if you have headers, just use mild steel arc rods or mig.
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CoronaC
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NSW - Blue Mountains
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June 2004
Re: Crack in exhaust, can i weld it? Sun, 09 January 2005 13:27 Go to previous messageGo to next message
its not in the manifold, its up closer to the rear muffler (prolly should have said that before)
ahh fuck it ill do it the cheap way, muffler putty here we come Very Happy

unless someone has a cheap cat back system and by cheap i mean free Very Happy

Cheers
Chris
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CrUZsida
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Australia
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November 2003
Re: Crack in exhaust, can i weld it? Mon, 10 January 2005 04:30 Go to previous messageGo to next message
Go to BigW or KMart.
Buy some muffler tape.
Costs about $10 I think.

Just wrap the exhaust in it.
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feral4mr2
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Location:
Bundaberg, Qld.
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May 2002
     
Re: Crack in exhaust, can i weld it? Mon, 10 January 2005 08:44 Go to previous message
i know the solution has been found for the exhaust fix.
but i just wanted to say that any cast stuff i get brazed, i did a lot of research on the net when i was making my 1st turbo manifold, and it all pointed to brazing as the best option for joining or repairing cast products.
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