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THE WITZL
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GUIDE - How to wire up thermofans Tue, 03 May 2005 02:36 Go to next message
This is for all the people who keep asking the same question.....

How do i wire up my thermofan(s)

well here you are....

Note regarding thermoswitches: Most toyota thermoswitches i have tested are norally closed type.... meaning that they are connected to earth until they reach a set temperature and then open that connection..... thus if you unplug the wire to the thermoswitch the fan will begin to operate. This is a failsafe for if your switch dies on the inside it will just run the fans permanently....

You can use an aftermarket thermoswitch, just make sure its a normally closed type for wiring it up like this.

http://www.witzl.com/tech/thermofan.jpg

[Updated on: Tue, 03 May 2005 12:22]

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Allan
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 03:13 Go to previous messageGo to next message
show pin numbers dude holden relays have non standard pin out
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bbaacchhyy
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 03:14 Go to previous messageGo to next message
Go the crayons.

Thanks for that, it will be a great help.

One question though (for the non-electrically minded people like me) ;

Is the need for the two relays because of the normally closed switch ?

If that is so, can one realy be a smaller ratuing than the main power driver relay ?

Also, since I'll have two fans (Ford EL setup), do you repeat the cct for the second fan, or can the signal relay drive a separate relay for each fan such that you end up with 3 relays in total ?

Pretty please revise the diagram to suit, as my drawing skills are not like yours Very Happy

Cheers

Michael B
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SIMDOG
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 03:23 Go to previous messageGo to next message
http://memimage.cardomain.net/member_images/3/web/603000-603999/603839_28_full.jpg
Where were you when I was confused... Trying to work it out was a real headfuck.

That's a good diagram. Smile
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stradlater
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 03:27 Go to previous messageGo to next message
Just a disclaimer, there is a fair possibility that it can be done markedly easier if you have an aftermarket ECU. Maybe even with a standard ECU (though I doubt it).
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Corona RT142
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 03:28 Go to previous messageGo to next message
http://img57.echo.cx/my.php?image=untitled0mf.png
is it just me or does that part of the WITZL's diagram concern anyone
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SIMDOG
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 03:35 Go to previous messageGo to next message
Corona RT142 wrote on Tue, 03 May 2005 13:28

http://img57.echo.cx/my.php?image=untitled0mf.png
is it just me or does that part of the WITZL's diagram concern anyone

It's not just you... I was going to point that out too. lol Laughing
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THE WITZL
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 03:51 Go to previous messageGo to next message
i challenge anyone else to try and draw an example of a remote thermostat housing WITH A DODGY MOUSE .... and then forget to label it


Allan - holden relays can git fvcked. I have shown the pins of your STANDARD 5 PIN HORN RELAY available just about everywhere.

Baaachchcuhueuyyyyyyyyyy - you have the correct idea Smile

The left hand relay simply turns power on to feed to the second (temp switched) relay, so that the fan isnt turned on when the car is turned off.

THUS, you are correct, and for two fans you can have just 3 relays, with the right hand relay being duplicated for each extra fan. I would only bother doing this if each fan has a separate thermoswitch though. If they run off the same control, its not necessary.

Remember though... each relay can handle only 30amps.
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TurboRA28
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 04:41 Go to previous messageGo to next message
Very good Smile I recently had a massive headache trying to wire up a standard toyota normally closed sensor thermofan.
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draven
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 05:33 Go to previous messageGo to next message
ok, quick Q
I blew my 30A fuse due to stupidity, and only had a 40A handy to replace it. I take it this means I'm gonna blow my relay if anything goes wrong before my fuse, so I should most liekly change this back to a 30A... yes?
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THE WITZL
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 06:14 Go to previous messageGo to next message
theoretically yes... but the MAIN reason you have a fues in power cables is so that if your power cable were to SHORT out onto the chassis, it does not catch fire and burn the whole car down.

When unfused power cable shorts to earth the cable itself acts like a fuse... going red hot, welding to the chassis, and eventually melting the wires insulation to the point of catching fire and possibly xploding the battery Razz


Greg, you should be fine..... 10A difference is close enough Smile If you are concerned though, replace it for peace of mind. Myself personally i wouldnt care (both relays and fuses are disposable items IMHO)
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badboybubby
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 06:15 Go to previous messageGo to next message
Does a 1GGTE have a sensor on the motor or is it in the radiator ?
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sideshow
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 06:26 Go to previous messageGo to next message
hey allan for any other car apart from holden i would never use a holden relay

if u accidently plug a holden rtelay into a normal relay setup u can blow fuse

just for future sake i prefer the std bosch

or just get toyota relays from wreckers

2nd hand toyota and nmissan relays are the best
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Allan
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 06:30 Go to previous messageGo to next message
sideshow wrote on Tue, 03 May 2005 16:26

hey allan for any other car apart from holden i would never use a holden relay

if u accidently plug a holden rtelay into a normal relay setup u can blow fuse

just for future sake i prefer the std bosch

or just get toyota relays from wreckers

2nd hand toyota and nmissan relays are the best


yes well last thermo fan job someone else got the relays and had me puzzled for a few mins
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bbaacchhyy
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 06:56 Go to previous messageGo to next message
THE WITZL wrote on Tue, 03 May 2005 13:21



Baaachchcuhueuyyyyyyyyyy - you have the correct idea Smile

The left hand relay simply turns power on to feed to the second (temp switched) relay, so that the fan isnt turned on when the car is turned off.

THUS, you are correct, and for two fans you can have just 3 relays, with the right hand relay being duplicated for each extra fan. I would only bother doing this if each fan has a separate thermoswitch though. If they run off the same control, its not necessary.



Cheers.

Can't you redraw it though Sad

Pwetty pwease .......

I'll be using a holden cct/realy board for obvious resons, so I'll make sure that I have the correct connections on the relays Very Happy
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ZZT231
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 06:59 Go to previous messageGo to next message
Allan wrote on Tue, 03 May 2005 13:13

show pin numbers dude holden relays have non standard pin out

That is right Razz we found out the hard way Rolling Eyes
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sideshow
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 07:46 Go to previous messageGo to next message
just off top of my head no import toyota has any thermo sensor on the engine eg block/head

i might be worng but theres too many to think bout

1j no
2j no
4a on top of gbox
4e has but its usually 3 pin plug combined coolant temp switch
1uz no
1gg no
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HyDrA
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 08:02 Go to previous messageGo to next message
My 1g-gte ones sit just near the thermostat housing... a part of the head (depends on what you count as the head I guess).
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sideshow
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 08:06 Go to previous messageGo to next message
is that a factory one
i know they have a sensor there for the a/c blue /white wire
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SIMDOG
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 08:28 Go to previous messageGo to next message
http://img141.echo.cx/img141/8563/dsc01983copy5rw.jpg
The 7M didn't have thermoswitch for fans from factory but there is a spare hole in the thermostat housing that one fits in. This switch was from an SV21
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shinybluesteel
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 08:57 Go to previous messageGo to next message
hmm, this means i have hooked up my temperature gauge to my thermofan switch.

some investigation is in order.

and nice drawing

[Updated on: Tue, 03 May 2005 08:58]

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TA-022
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 09:57 Go to previous messageGo to next message
http://users.tpg.com.au/nbdean/thermodiagram.png

I can number the relay pinouts if need be?

meh i was bored.... whitzl you need to number this system....lol

WST Tools ... now WST Systems!


Cheers

Nathan

PS whats the cut in temp on the SV21 thermo switch any1?
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THE WITZL
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 11:22 Go to previous messageGo to next message
it would actually be WSS - Witzl Service Systems....

Not quite the same though Razz
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TA-022
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 12:06 Go to previous messageGo to next message
ok then ... needs a kooky twist to be whitzl certified eh?

http://users.tpg.com.au/nbdean/monkeytemp.png

im really bored

[Updated on: Tue, 03 May 2005 12:41]

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BradW
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 12:12 Go to previous messageGo to next message
Shouldn't the wires on the second relay be on 30 & 87a instead of 87 & 87a?
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THE WITZL
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 12:28 Go to previous messageGo to next message
indeed - my bad - will edit now...

i shouldnt do these things in such a rush Smile

ALL FIXED Smile refresh the pic and it is correct.

[Updated on: Tue, 03 May 2005 12:33]

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EldarO
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 14:05 Go to previous messageGo to next message
BONG THERMOSTAT!

i wouldnt think its so complicated to turn on a fan! Razz

Witzl, your way way way too smart man, please siphon some on to me, lord knows i need it Confused

Eldar.O.
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bbaacchhyy
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Re: GUIDE - How to wire up thermofans Tue, 03 May 2005 21:07 Go to previous messageGo to next message
bbaacchhyy wrote on Tue, 03 May 2005 16:26

THE WITZL wrote on Tue, 03 May 2005 13:21



Baaachchcuhueuyyyyyyyyyy - you have the correct idea Smile

The left hand relay simply turns power on to feed to the second (temp switched) relay, so that the fan isnt turned on when the car is turned off.

THUS, you are correct, and for two fans you can have just 3 relays, with the right hand relay being duplicated for each extra fan. I would only bother doing this if each fan has a separate thermoswitch though. If they run off the same control, its not necessary.



Cheers.

Can't you redraw it though Sad

Pwetty pwease .......

I'll be using a holden cct/realy board for obvious resons, so I'll make sure that I have the correct connections on the relays Very Happy



Ask nicely and ye shall receive..

Many thanks guys
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Matt-AE86
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Re: GUIDE - How to wire up thermofans Sat, 21 May 2005 01:18 Go to previous messageGo to next message
Sticky this thread.
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Gwaijaitat
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Re: GUIDE - How to wire up thermofans Tue, 01 November 2005 15:05 Go to previous message
Can I go like this to save a relay? Is the switch itself draws a lot of current?

http://i22.photobucket.com/albums/b348/Hyuga7/untitled.jpg

Also I have a question I always wanted to ask: whats the difference between 87 and 87a? and , can I swap 30 with 87? as I saw some other wiring diagram the 30 to battery and 87 to the fan/??.

[Updated on: Tue, 01 November 2005 15:09]

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