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4agte
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4agte's Aus Spec aw11 "4agte" project ** with new pics ** Thu, 26 May 2005 13:42 Go to next message
I thought i might post some pics up about my project now that ive gathered some parts and the cars starting to come along

So far the car has:

Cusco/TRD Springs with adjustable shocks (im going to replace these with coilover suspension)
4agze engine with lsd gearbox conversion
Custom Magnecore 8mm Ignition leads
NGK Irridium Plugs
custom 2" madrel bent exhaust (cheap quiet exhaust)
Pod filter relocated to engine bay underneath i/c
Ceramic 3 puck exeedy clutch (i was told it will hold 200kw atw i am skeptical)
Aftermarket Steering wheel
and some audio upgrades
Autometer Boost Guage


The 4AGTE CONVERSION

The plan for the moment is to make about 180-200rwkw atm but i have some ideas to make alot more money willing.

So far the parts list reads:

HKS GT2535 Turbo
Steam Pipe exhaust manifold (ex fatmr2)
HPC coated 3" dump pipe needs some more hpc because of oil fire(ex fatmr2)
3" mandrel bent exhaust (ex fatmr2)
Budget $400 Hybrid 600x300x70 or there abouts i/c
Blitz Super Sound Blow off valve
3 Delfi Guages with replay controller
ST 185 GT4 single piston calipers
some 15x7" 3 spoke wheels to clear new calipers
Willanes 4 Point Harness
N/A Inlet Manifold with T-VIS removed and crinkle coated
Wolf 3D V4 Plus + Hand controller
440cc injectors

LIST OF THINGS LEFT TO BUY\MAKE:

Intercooler Piping
2 x 10" Davis Craig thermofans
Oil filter relocation kit
Oil Cooler
I/C ducting
Walbro intank fuel pump
Wastegate actuator
Coil Overs




[Updated on: Mon, 12 September 2005 13:41]

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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project Thu, 26 May 2005 13:42 Go to previous messageGo to next message
http://img190.echo.cx/img190/4647/aw110030bt.th.jpg

http://img190.echo.cx/img190/3148/4agte36ku.th.jpg

http://img190.echo.cx/img190/7812/aw110028qc.th.jpg

http://img190.echo.cx/img190/8762/aw110043gp.th.jpg
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project Thu, 26 May 2005 13:43 Go to previous messageGo to next message
http://img190.echo.cx/img190/5696/aw110057eu.th.jpg

http://img190.echo.cx/img190/1232/aw110065sc.th.jpg

http://img190.echo.cx/img190/1302/aw110086nx.th.jpg

http://img190.echo.cx/img190/7449/aw110091ja.th.jpg

http://img190.echo.cx/img190/8964/aw110109tx.th.jpg

http://img190.echo.cx/img190/8012/aw110122bp.th.jpg

http://img190.echo.cx/img190/7550/aw110133fa.th.jpg

http://img190.echo.cx/img190/5527/aw110148fe.th.jpg

http://img190.echo.cx/img190/9300/aw110152kf.th.jpg

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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project Thu, 26 May 2005 13:43 Go to previous messageGo to next message
http://img190.echo.cx/img190/5162/aw110161pz.th.jpg

http://img190.echo.cx/img190/5538/aw110179ex.th.jpg

http://img190.echo.cx/img190/8461/aw110205dj.th.jpg

http://img190.echo.cx/img190/6886/aw110219ec.th.jpg
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project Thu, 26 May 2005 13:52 Go to previous messageGo to next message
http://img63.echo.cx/img63/3820/aw110012xq.th.jpg

The snout on the turbo is a little bent due to a fall im assuming and a missing wastegate actuator im not too worried about it as i got it at a pretty damn good price. As you can see other than that the turbo is in fine shape and has 0 shaft play or next to 0 and everything appears brand new which seems to back up the japanese salespersons claim that it was an unused reccoed turbo.

I threw in a photo of me in japan for the hell of it
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GUN METAL 87 SC
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Re: 4agte's Aus Spec aw11 "4agte" project Fri, 27 May 2005 02:13 Go to previous messageGo to next message
4agte wrote on Thu, 26 May 2005 23:43

http://img190.echo.cx/img190/5162/aw110161pz.th.jpg

http://img190.echo.cx/img190/5538/aw110179ex.th.jpg

http://img190.echo.cx/img190/8461/aw110205dj.th.jpg

http://img190.echo.cx/img190/6886/aw110219ec.th.jpg



i thought the girl was to go in the car with the rest of the bits Laughing Laughing Laughing

looks like its coming together, keep us informed
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project Fri, 27 May 2005 05:20 Go to previous messageGo to next message
[quote title=GUN METAL 87 SC wrote on Fri, 27 May 2005 12:13]
Quote:


i thought the girl was to go in the car with the rest of the bits Laughing Laughing Laughing

looks like its coming together, keep us informed


yeah would have given the car that authentic japanese look Laughing Laughing Laughing

its all comming together just need all the pieces that joins everything up like i/c piping and stuff. Next big purchase is the ecu which should soak up the rest of my cash.

Im going to post a few pics of my engine conversion once i get them off the other computer and ill keep posting pics of the progress.
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Yian
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Re: 4agte's Aus Spec aw11 "4agte" project Fri, 27 May 2005 05:29 Go to previous messageGo to next message
4agte wrote on Thu, 26 May 2005 23:52


I threw in a photo of me in japan for the hell of it


Damn .. you're hot Razz Whos that doofus next to ya??

J/k. Nice going dude.. I like what you've done with everything.
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project Fri, 27 May 2005 08:05 Go to previous messageGo to next message
cheers man
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project Sun, 12 June 2005 08:15 Go to previous messageGo to next message
I took some pictures of my car with the 3 spoke rims on it today. The rims look better than i thought they would they would the extra inch width on each side and the offset seems to really suit the car.

http://img12.echo.cx/img12/5710/aw11mags0011ai.th.jpg

http://img295.echo.cx/img295/8643/aw11mags0085hy.th.jpg

http://img295.echo.cx/img295/5357/aw11mags0022jt.th.jpg
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Benjamin
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Sun, 19 June 2005 09:06 Go to previous messageGo to next message
Those wheels suit it well!!
Much better than I thought they would.
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Mon, 20 June 2005 08:24 Go to previous messageGo to next message
cheers man yeah i had my doubts aswell but as luck would have it they fit like a dream Very Happy

edit: hows your car comming along??

[Updated on: Mon, 20 June 2005 08:28]

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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Sun, 26 June 2005 10:43 Go to previous messageGo to next message
here are some new pics of my freshly crinkle painted inlet manifold...

http://img56.echo.cx/img56/5269/img11474rg.th.jpg

http://img56.echo.cx/img56/5551/img11433ll.th.jpg

http://img56.echo.cx/img56/5841/img11423cj.th.jpg

all thats left to do on the inlet manifold is to make an alluminum plate to cover the egr hole and fill the gaps in the t-vis spacer as i have removed the tvis.

[Updated on: Sun, 26 June 2005 10:44]

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GUN METAL 87 SC
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Mon, 27 June 2005 02:15 Go to previous messageGo to next message
Looks good Dood !!

Just while i think of it, what are your opinions on the max power / boost pressure the stock GZE crank, rods, pistons, rings etc are good for ?

I assume you are going to retain stock internals and going to run upto what like 17-18 PSI with the 2535 ?

Regards,

Scott
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Mon, 27 June 2005 14:56 Go to previous messageGo to next message
yeah cheers man the n/a inlet manifold is a right bugger of a thing to crinkle coat you have to get the first coat thick enough so you get some decent size crinkles but yet thin enough that it dosent run and make it look all out of whack and its real tricky when there are heaps of nooks and crannys all in all it turned out acceptable for a 2nd effort should look good once its in the car... the throttle is also a bugger to get all the carbon/oil buildup off but i managed to get most of it clean.

im going to run all stock internals and about 22 psi if the turbo is good for it...

i hope the standard rods pistons rings etc etc should be good for 200rwkw thats assuming the engine is in good health....

my thoughts are with a good tuner it should hold together ok.. just have to make sure it dosent ping otherwise b00m Laughing Laughing Laughing

i think my biggest issue is going to be the clutch exeedy said it will be good for 200rwkw but im skeptikal.

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GUN METAL 87 SC
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Mon, 27 June 2005 22:14 Go to previous messageGo to next message
It all sounds good to me, very keen to see it come together as are you i am sure !

How are the brakes coming along, when do you think you will put them in the car if you have not allready ?

Regards,

Scott
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Tue, 28 June 2005 08:35 Go to previous messageGo to next message
ive put the brakes on hold atm as im saving for rego atm which will soak up the best part of 800 buks so im trying not to dip into my savings..

im going to rebuild the calipers before i put them on but from what i can gather that isnt too expensive.. after that im going to get some new gt4 slotted rotors which i have a quote at 150 buks each for rda rotors which i think is still a bit more than what i want to pay but i know where to get some at trade prices so ill investigate that..

ill also need gt4 brake pads.. hopefully lucas make pads for them.

im also investigating running a bigger brake booster like a sw20 turbo one or something like that so i dont have to heave on the pedal as much

edit: ill make sure to let you know when im getting down to the business end

[Updated on: Tue, 28 June 2005 08:37]

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GUN METAL 87 SC
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Thu, 30 June 2005 01:17 Go to previous messageGo to next message
Sound good, thought about doing this mod so will be interested in the performance improvements.

I have given the brakes in my car a good flogging on the track and never had a problem while using SRF brake fluid.

There is no way on the road that you would ever punish the brakes as hard as you can on the track. Like where would you get up to 200 clicks down to say 80 up to 160 down to 100, up to say 160 down to 70, then up to 200 agian all within 90 seconds then do it over and over and over again !

i will be very interested to see how it goes particularly the balance. From the factory they tend to lock the fronts especially the front left under heavy braking particularly in the wet, and usually from low speeds where there is less weight transfer, cant say i ever had the problem from high speed on the track...maybe i was just never trying hard enough.

Some people have recomended harder pads in the front (than the rears), sound like a good idea.

Dont know about a bigger booster tho, i reckon they are overboosted allready. A good example is during an advanced driving course i did the instructer actually bent down and braked the car from 70 km/hr (in the wet) using his hand and pulled it up shorter than everyone else, just to prove its not about force but threshold braking and pedal modulation.

obviously bigger brakes and pistons etc may vary but it would be a good idea to speak to the engineer first. I drove a TA22 celica with a twin turbo set up it had huuge brakes like 330 dia but they were very touchy and not balanced and IMO totally dangerous. So do plenty of research.
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Thu, 30 June 2005 07:18 Go to previous messageGo to next message
i want to be able to just touch my pedal and get instant response not like it is now. the brakes are fantastic when you stand on them from say 130 or 160 but when your trying to balance the chassis just by tapping the brakes i find that having to stand on them is annoying and not quick enough i dunno maybee its just the way i drive Laughing Laughing

the pads are great good bite when cold awsome when hot but also the brake booster is from the n/a i dont know if that makes a difference because of less vaccume but when ive driven s/c cars they tend to brake alot better for some reason even tho the discs and calipers are the same.

maybee its just the age of my brake booster or brake calipers in any case im willing to fiddle..

i will speak to an engineer about the brakes cause i will need to get them engineered but i dont think a bigger booster when your running bigger calipers will be a drama then again im just guessing.

i dont have too much problem with the fronts locking up now that i have lucas pads all round i have heard that people use a better pad at the front to induce some dive to allow the front of the car to turn in but thats just what ive read.

edit: they wont be huge compared to the aw11 s/c brakes. The s/c discs are 252mm i think from memory and the gt4 discs are 272mm slightly larger but definatly not 330mm thats a massive increase

[Updated on: Thu, 30 June 2005 07:20]

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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Mon, 04 July 2005 13:57 Go to previous messageGo to next message
i thought i might throw up some pictures i took while in japan on the cameraphone

this was driving past me in fuji-yoshida a little town at the base of mt fuji
http://img86.imageshack.us/img86/6882/image0335wn.jpg

this was an s14 in sendai they seem to like their dish in sendai
http://img86.imageshack.us/img86/8104/image0353op.jpg

this was the newly upgraded fuji speedway main straight this was the first event held there since the upgrade

http://img86.imageshack.us/img86/1598/image0329gq.jpg

this was just something weird in the electronics store in shinjiku

http://img86.imageshack.us/img86/9949/image0223se.jpg
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Tue, 05 July 2005 10:08 Go to previous messageGo to next message
just a little update...


looks like i wont be running an ems 8860. Altho i wanted to use this ecu a wolf 3d ver4 plus with hand controller has come up at the right price so looks like ill be using that instead. Not that the wolf is a bad thing but it should be about $500 cheaper so it appeals to me.
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Fri, 29 July 2005 03:06 Go to previous messageGo to next message
That Enzo would have sounded divine rolling past. Shocked
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Fri, 29 July 2005 08:45 Go to previous messageGo to next message
i dropped my dinner while trying to find my phone to take the photo yeah was quite horn i heard it a block away the driver/passenger were looking at me like wtf is his problem its just an enzo Laughing

the again everyone stared at me in fuji-yoshida maybee its how i dress...
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DanielGVisser
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Sun, 04 September 2005 13:58 Go to previous messageGo to next message
how much power do you think you will make with your HKS GT2535 Turbo? I am looking at turbo's at the moment and am a bit undecisive.......

Nice work, will be good to see some results when it is finished!!

GL.

Dan
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Sun, 04 September 2005 22:11 Go to previous messageGo to next message
looking at about 190-200kw atw.

cheers man yeah ill keep you updated but the project is moving a little slowly as im getting a few things fixed on the car first which is soaking up my time and money.
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Sun, 11 September 2005 06:56 Go to previous messageGo to next message
hey man bummer about having to fix nagging little things but thats the way it is eh Confused . My car is the same.

Front end in the air. I had to send my front Koni's away to get rebuilt which is costing me $300 at the max, whereas a new pair would be somewhere around $600-700. They weren't doing anything...

And I have bought myself a subaru water to air cooler off ebay (total $81) that I am going to look at fitting very soon. I need to relocate the battery into the front and organise a heat exchanger and water pump but I can't wait till that is done.
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Sun, 11 September 2005 08:03 Go to previous messageGo to next message
yeah i dont think my shocks are doing much either i was going to do something about it but im going to save up for some coilovers. Today i got new belts and the s/c belt all tensioned up so im finally getting full boost. That means i have to get it retuned but ohh well shouldnt cost too much.. I had to put in a new gearbox and im filling my engine mounts with sikaflex. So slowly slowly the more you do the better you feel about the car..

Just to make my life a little more interesting my speedo stopped working today and i think its broken at the gearbox end argghh...

anyways would be good to see your w/a setup id imagine the inlet temps with 15psi would be pretty high. I had a squiz at my inlet air temps on the wolf 3d hand controller and after a quick burst at full boost the inlet temps were allready at 68 degrees on stock boost Shocked Shocked
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Benjamin
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Sun, 11 September 2005 11:02 Go to previous messageGo to next message
that's damn high. When I use the water spray on my air to air IC, I can definitely feel a difference. So hopefully this water to air cooler will be even better.

What shocks are you using? I've noticed you are trying to find some struts. Is that so you can keep a standard set incase the coilover conversion goes wrong?

Do you know if the struts are actually shared from any of the corolla's?? Because I have a set of coil overs from an AE101 corolla that I want to see if they will fit.

I'll let you know how that goes once I've checked it out. It might make it easier for you to find front struts if they are similar or common to those off another car.

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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Sun, 11 September 2005 12:51 Go to previous messageGo to next message
interesting i would be interested in having a look at those coil overs. Im pretty sure the ae82 and ae92 have a similar front susspension setup but the read susspension is different i thinks

Yeah im trying to figure out what to do susspension wise im pretty sure the front shocks are blown and i was looking at some coil over sleeve kits which i could buy for about $500 from the states and get some adjustable shocks

yeah i think the w/a will help heaps and it wont run out of water like the water spray.
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Thu, 13 October 2005 11:30 Go to previous messageGo to next message
ok time for a little update ive started on my 4agte conversion finally so here are some pics


http://img374.imageshack.us/img374/8841/img15475js.jpg

http://img374.imageshack.us/img374/3715/img15496se.jpg

i pulled the stock engine loom out to take out the things i didnt need

http://img423.imageshack.us/img423/362/img15650bg.jpg

http://img363.imageshack.us/img363/2636/img15685zw.jpg

im getting there slowly with the loom

http://img425.imageshack.us/img425/2408/img15755sm.jpg
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Thu, 13 October 2005 15:12 Go to previous messageGo to next message
Looking good man, cant wait to see further progress! Smile
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Sun, 23 October 2005 08:58 Go to previous messageGo to next message
ok so today i got the exhaust manifold off and started test fitting the turbo manifold and the turbo.

I found that i will need to remote mount the oil filter apart from that everything looks like it will fit no probs

Also the turbo manifold needs to get sandblasted and hpc coated


http://img473.imageshack.us/img473/4809/img16017jw.jpg

http://img465.imageshack.us/img465/6774/img16025wz.jpg

http://img465.imageshack.us/img465/6923/img16048io.jpg
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4agte
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Re: 4agte's Aus Spec aw11 "4agte" project ** with new pics ** Sat, 29 October 2005 09:12 Go to previous message

Some progress

http://img471.imageshack.us/img471/2029/img16075nz.jpg

http://img471.imageshack.us/img471/3273/img16109es.jpg

http://img471.imageshack.us/img471/300/img16112ud.jpg

and the nasty s/c inlet manifold

http://img471.imageshack.us/img471/6962/img16094wb.jpg

[Updated on: Sat, 29 October 2005 09:13]

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