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TurboRA28
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have i blown a piston/headgasket? - fixed with pics! Thu, 17 July 2003 12:29 Go to next message
Hi all, well got in a race today with a SS commodore ute.. At 20psi, 6000rpm and around 180km/h the engine started pinging really badly.

Couldn't let the commodore win so had to keep on it until he was a small speck in the rear view mirror.

By that time engine felt like it was running on 3 cylinders, smoke everywhere out of the engine bay and what sounded like a huge exhaust leak..

When I got it home had a quick look...

The crank trigger disc had slipped around 60 degrees advanced.

Heater hose had blown off the engine (pulled the hose clamp off with it)

Coolant welch plug on the passenger side of the engine has come out.

Thats out it for now.. So I assume the what I thought was exhaust leak was the welch plug maybe? Hmm not sure what it sounds like with a big hole in the side of the block.

Smoke was burning coolant..

So whats everyone think? Serious, or maybe just lucky and put another welch plug back in, adjust trigger disc (thing keeps slipping), heater hose back on and keep fingers crossed?

Oh nNo water in the oil and I have forged pistons.

Cheers
Joel

[Updated on: Sun, 20 July 2003 01:34]

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TE72_Turbo
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Re: have i blown a piston/headgasket? Thu, 17 July 2003 13:50 Go to previous messageGo to next message
bugger mate! Blame the Commonwhore ute Smile

Even forgies can be broken. I seriously hope for your sake that you havnt busted one or two, but 60 degrees extra advance is a hell of a lot of timing on full noise. Why did the heater hose & welsh plug blow out? Is it possible that you've blown the head gasket between the combustion chamber & water gallery, pressurising the cooling system with the combustion pressure till something blew out to release it? Do you run a standard head gasket? If you have a tough bottom end, then the head gasket would usually be the first to fail with detonation....

A leakdown compression test would tell the story, but you could just try running it first with the radiator cap off to see if the water is bubbling from compression leakage into the cooling system... Then you could cross your fingers & hope its not pistons as well Smile Sad

Good luck!
Phil
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GTI16V
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CROMER, NSW
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May 2002
Re: have i blown a piston/headgasket? Thu, 17 July 2003 22:36 Go to previous messageGo to next message
What have you done to johns motor.


Only kidding,bad luck have a look at number 4 for compression as in these motors it runs the hottest,KECOOP can attest to that.

See Ya

Paul
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Simon-AE86
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Re: have i blown a piston/headgasket? Fri, 18 July 2003 00:53 Go to previous messageGo to next message
seriously... isnt it worth backing off for the sake of a good motor as soon as you hear some bad noises rather then beating a commie ute which you could do any day of the week?

i mean im sure you gave him a run for his money and all!!
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TurboRA28
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Re: have i blown a piston/headgasket? Fri, 18 July 2003 01:23 Go to previous messageGo to next message
Ahh yeah of course I should have backed off.. But didn't so whats been done has been done.

Now working on fixing the damage.

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coronamark2
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Re: have i blown a piston/headgasket? Fri, 18 July 2003 01:27 Go to previous messageGo to next message
I did the same thing showing a p - plater in his bmw whos boss we stoped at some lights and when i took off my car sounded like an 8 (a very ratty Cool i pulled over and popped the hood my oil cap had poped off there was oil every where so i screwed it back on drove home, ends up being blown headgasket it had dropped to cylinders so my car was a 4cyl for a day! which is when the rebuild began.

It wouldnt go over 80 - was blowing lots of smoke
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TE72_Turbo
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Re: have i blown a piston/headgasket? Sat, 19 July 2003 07:15 Go to previous messageGo to next message
Strangely enough, of the 3 pistons i've broken in 3TGTE's, its never been #4. Have heard that it is usually the most common one to fail though.


Any news yet Joel?
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xpimp
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melbourne
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January 2003
 
Re: have i blown a piston/headgasket? Sat, 19 July 2003 08:21 Go to previous messageGo to next message
Correct em if im wrong but doesnt a welsch plug falling out normally mean cracked block?
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TurboRA28
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Re: have i blown a piston/headgasket? Sun, 20 July 2003 01:29 Go to previous messageGo to next message
Spend Friday night pulling the head off the engine.

Actually quite lucky... Headgasket was blown between cyl no.4 and a water gallery. Pistons all look good with no markings.. Thank god for forgies Smile

Many thanks to YelloRolla for lending a headgasket and a hand at dismantling/reasembling!

Engine went back together Saturday afternoon. Still some finishing off to do but almost there.

We fixed the crank trigger disc so there is no way it should slip again and throw the timing out.

Here are a few pics, some even slightly incriminating Smile


http://members.optusnet.com.au/helenfitz/headgasket/blowngasket.jpg

Here you can see the blown headgasket.

http://members.optusnet.com.au/helenfitz/headgasket/block.jpg

Undamaged block.

http://members.optusnet.com.au/helenfitz/headgasket/hotglue.jpg

Repairing the blown headgasket.

http://members.optusnet.com.au/helenfitz/headgasket/breakerbar.jpg

Whats this tool for??

http://members.optusnet.com.au/helenfitz/headgasket/mike.jpg

This seedy looking character is responsible for the photos and also came up with the suggestion to use hotglue on the damaged gasket.

http://members.optusnet.com.au/helenfitz/headgasket/torquing-head.jpg

Torquing head back down with new gasket.


[Updated on: Sun, 20 July 2003 01:33]

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Allan
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Re: have i blown a piston/headgasket? - fixed with pics! Sun, 20 July 2003 01:44 Go to previous messageGo to next message
Geeezzz dome tops Shocked what compression ratio and boost are you runing ???
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draven
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Re: have i blown a piston/headgasket? - fixed with pics! Sun, 20 July 2003 02:23 Go to previous messageGo to next message
20psi by the original post Smile
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Allan
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Re: have i blown a piston/headgasket? - fixed with pics! Sun, 20 July 2003 03:31 Go to previous messageGo to next message
i wonder why it blew the gasket!!!!! Razz thats gota be more then 8.5:1 and 20psi!! farkkkkk

not only that the sharp edges on the flycuts and around the plug look very detonation encouraging... very clean tho running water injection? (no im not talking about the BHG Razz )
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TurboRA28
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Re: have i blown a piston/headgasket? - fixed with pics! Sun, 20 July 2003 08:38 Go to previous messageGo to next message
From memory its around 7.9:1 compression ratio..

20psi and at full song its running around 8 degrees or ignition advance with no signs of detonation.
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TurboRA28
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Re: have i blown a piston/headgasket? - fixed with pics! Sun, 20 July 2003 08:39 Go to previous messageGo to next message
Forgot to mention.. No water injection.
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7M-Brisbane
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Re: have i blown a piston/headgasket? - fixed with pics! Sun, 20 July 2003 10:15 Go to previous messageGo to next message
Quote:

Repairing the blown headgasket.


Oh... my... god. I hope you were joking. Is that a *GLUE GUN* I see????????????????????
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TurboRA28
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Re: have i blown a piston/headgasket? - fixed with pics! Sun, 20 July 2003 10:23 Go to previous messageGo to next message
Why? Whats wrong with hot glue?? Confused Confused
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TE72_Turbo
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Re: have i blown a piston/headgasket? Sun, 20 July 2003 10:25 Go to previous messageGo to next message
Good to hear its just the head gasket mate! Time to get back to blasting the pants off commondoors! Evil or Very Mad

Why only 8 degrees advance at 20psi? The setup on my 3TGTE (same style forgies, CR, DFI, turbo, etc) happily wore 13 degrees at 19psi with no signs of pinging. Is that how much boost you were running at the dyno day?

Phil

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TurboRA28
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Re: have i blown a piston/headgasket? - fixed with pics! Sun, 20 July 2003 10:35 Go to previous messageGo to next message
Yeah not sure about the timing.. I should be questing the tuner a bit more maybe..

actually slightly mistaken though after looking again I think it is 13 degrees assuming my Kpa to Psi conversion is correct.

Here is the timing map :
http://members.optusnet.com.au/helenfitz/timing.jpg
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TE72_Turbo
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Re: have i blown a piston/headgasket? - fixed with pics! Sun, 20 July 2003 10:47 Go to previous messageGo to next message
Nice Smile how do you copy your autronic map into a post like that? Looks like it is 13 degrees, since 20 psi is approx 235 kpa (absolute pressure). Its amazing how much timing the different combustion chamber/piston designs can tolerate, by comparison, the 4AGTE wears an extra 9 degrees timing at the same load, and thats with 8.9:1 compression! You're gonna love the 3SGTE! (not that i'm bagging the 3TG Smile )
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TurboRA28
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Re: have i blown a piston/headgasket? - fixed with pics! Sun, 20 July 2003 23:21 Go to previous messageGo to next message
Hi mate, yeah to copy it the maps I could never do that before but recently Autronic brought out a MS Windows version of the tuning software so with that I can just open up the maps and do a print screen.

Then paste the image into photoshop or any photo editing software really, crop it to size and save as a .jpg ..

I can't wait to get the 3S in.. That should be able to run more agressive timing like the 4A I hope. I went for 8.5:1 forged pistons which is the same spec it came with but got them .5mm OS.

Cheers,
Joel
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YelloRolla
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icon14.gif  Re: have i blown a piston/headgasket? - fixed with pics! Mon, 21 July 2003 07:54 Go to previous messageGo to next message
Hot glue is tops for head gasket repairs (this could be of interest to 7M owners), you just need to roll and beat an old jam tin to overlap the fire ring where it is broken.

That is a really nice tool set that you have there Joel, but I s'pose that it is a little smelly after you put it to good use on that big clown there Laughing

note to self - do not borrow or use Joel's socket set and any other tools that he may find "orifice able".

P.S Allan - the comp ratio is more like 8.0:1 Smile
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TE72_Turbo
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Re: have i blown a piston/headgasket? - fixed with pics! Mon, 21 July 2003 10:22 Go to previous messageGo to next message
When is the 3S planned to be in and running? what gearbox bellhousing do you use for RWD?

Shame you wont be in the under 1800cc class to whip Jason's ass next dyno day Very Happy Very Happy Very Happy j/k. I've got a long way to go to catch up! Maybe I should have left that highflowed CT26 on my 4AG & wound up the wick!

Anyone heading to the creek in August?

Phil
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YelloRolla
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Re: have i blown a piston/headgasket? - fixed with pics! Tue, 22 July 2003 00:34 Go to previous messageGo to next message
Phil,
I hope that I'll be heading for the track in (earnest?)August.
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TurboRA28
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Re: have i blown a piston/headgasket? - fixed with pics! Tue, 22 July 2003 00:55 Go to previous message
Hmm when will the 3S be finished........
I'd like to say 6 months or so but doubtful now.

Still need to purchase :

GT30
JMR Inlet & Exhaust manifold
ARP head studs & rod bolts
Strong clutch
Gasket kit, bearings etc.

Labour includes :

Crank grind, stress relieve, nitride.
Complete balance (rods, pistons, crank, flywheel, etc).
Clean up the head.
Make a sump combo of 2S and 3S parts.
Fabricate water pipes from back of the head.

I'm using a 2S bellhousing, and will run either my current W55, or a W58 if one turns up for the right price.

6 months might be unrealistic!

Cheers,
Joel
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