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oldcorollas
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Location:
Kita-Ku, Sapporo, Japan
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January 2003
 
diff failures :( Wed, 10 December 2003 02:26 Go to next message
why is it that diffs still fail when you are driving sedately?????

today, nice warm day, cruise up to the post office, go for a bit of a drive since it's pleasant outside...
then,....

clunk....clunk....clunk....

bloody crownwheel loses a tooth Mad

i know exactly why it happens (as far as fatigue and cycling and the prior 3 years of overloading:P ) but it still mystifies me as to why it happens when you are not doing the usual silly things...

ahh well, just bitching as it's annoying this close to christmas...
grrrrrrrrrrrrr

Cya, Stewart

"all i want for christmas is 2 spare diffs" Wink la la la laaaa
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SIMDOG
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Bayside Melbourne.
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May 2003
Re: diff failures :( Wed, 10 December 2003 02:45 Go to previous messageGo to next message
It should have been, "all I want for Christmas is my crownwheel teeth". Smile
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lumpy
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Adelaide, SA
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May 2002
Re: diff failures :( Wed, 10 December 2003 02:59 Go to previous messageGo to next message
Ahh - that happened to me once too, in my Datto 1200 Coupe! Many years of abuse and burnouts, then driving sedately and notice a whirring and clunking noise. Thought it was the exhaust touching the body, continued driving for the day. I got home, had a look under the car and 2 of the 4 bolts holding the tailshaft on had been sheared off. Put some new bolts in and drove to my uncles work for him to look at it. 2Km's from there it goes BANG, and then BANG BANG BANG so I pull over, have a look, it appears OK so I driving the remaining 2Km's. Turns out that one tooth had sheared off, I'd kept driving and then the next one snapped, hence the loud banging.
Totally buggered - diff housing was full of metal bits and the Crownwheel and pinion badly damaged. Embarassed



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oldcorollas
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Kita-Ku, Sapporo, Japan
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January 2003
 
Re: diff failures :( Wed, 10 December 2003 03:01 Go to previous messageGo to next message
LOL Laughing didn't think of that Wink

hmm, i still have them, they're sitting at the bottom of the diffhousing Sad..

i don't think even Krazy Glue can fix this one....

not anywhere near as funny as draining the gearbox oil and having 10 teeth fall out Very Happy


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oldcorollas
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January 2003
 
Re: diff failures :( Wed, 10 December 2003 03:05 Go to previous messageGo to next message
sounds nasty... i wasn't even sure what had happened at first.. it really just sounds like there is half a thong stuck to the tyre, and it slaps something as it goes round... so not overly loud, and not jolting forward movement like when the gearbox goes..

actually, i gave it some stick in 2nd gear just as i got home and the noise was much quieter than when freewheeling! weird.

i jacked it up and the clunk happens every second turn of one wheel, so has to be crownwheel....hmm, wonder how long it would last Wink Cool


Cya, Stewart
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lumpy
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Adelaide, SA
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May 2002
Re: diff failures :( Wed, 10 December 2003 03:16 Go to previous messageGo to next message
My diff noise was awful when freewheeling, but quietened down when under load/acceleration.

Those datto's are tough - I blew up 3 gearboxes in it (layshaft bearing failure), and on 2 occasions drove the 40Km's back to my parents place to replace them. Once I started the journey (through the hills) with 4 foward gears and no reverse (pushed it out the driveway Very Happy ) and by the time I got home the howling, whining and shaking gearbox only had 3rd gear working!! I thought it was going to blow up!! Laughing Laughing . Still, it saved $100 in towing/trailer hire, and no gearbox cost me more than $50!!

After years of abuse the tally was 1 motor (was defected for excess smoke), 3 gearboxes and 1 diff. No part cost more than $50 to replace, except when I bought another 1200 to wreck for $100 (minus $17 in change I found under the seat!)

[Updated on: Wed, 10 December 2003 03:18]

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thechuckster
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Brisbane
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February 2003
 
Re: diff failures :( Wed, 10 December 2003 03:25 Go to previous messageGo to next message
oldcorollas wrote on Wed, 10 December 2003 13:05


i jacked it up and the clunk happens every second turn of one wheel, so has to be crownwheel....hmm, wonder how long it would last Wink Cool



jeez stewart, that JB weld stuff's pretty strong...

just squeeze some on the broken tooth, and shape it with a bog-filler rasp before it goes hard...

Laughing Laughing
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oldcorollas
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Re: diff failures :( Wed, 10 December 2003 03:31 Go to previous messageGo to next message
you know, with the mighty power of the 4K, that might just work Laughing
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Mr DOHC
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Brisbane
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October 2002
 
Re: diff failures :( Wed, 10 December 2003 08:50 Go to previous message
my boss was telling us a similar story the other day

he went to willowbank in his 480hp XW, towed his brothers HZ there {not road legal}
when he raced it, it was fine then as he went over the line in the falcoon, it made a odd noise, when u turned around at the end it made the locker noise, ee, ee, ee, ee.

he did 2 more runs and said fuck it, lets go home, towed the HZ home {30k}, reversed the trailer up a 30m driveway and as he put the trailer in its spot "clunk" no drive Very Happy
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