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gold28
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August 2002
1G-GTE turbo differences Sat, 10 January 2004 04:54 Go to next message
I am upgrading from a Gen2 to a Gen3 and the turbos on the new engine are stuffed. Can anyone confirm for me if the Gen3 turbo's have different housings than the earlier generations. Or is this just a rumour fabricated by people that have no idea???

I know that the wastegate actuators work at different pressures so I guess they are different, but is there any differences between the actual turbos.

Thanks
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ddeane
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Re: 1G-GTE turbo differences Sat, 10 January 2004 09:39 Go to previous messageGo to next message
yes!! Do a search
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KiRK
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Re: 1G-GTE turbo differences Sun, 11 January 2004 00:58 Go to previous messageGo to next message
At a risk of being persecuted and told my search skills are rather crap... I failed to find anything on these forums regarding differences in the 1g turbo generations...

Sorry
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thechuckster
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Re: 1G-GTE turbo differences Sun, 11 January 2004 04:51 Go to previous messageGo to next message
my understanding of the differences was that they're in the engine management and injectors (and probably in the cams too). i think the big physical stuff is pretty much the same for series I to III.

to get the different boost, they would have had to change actuators as there's no electronic control of boost (nor does the ECU monitor MAP)

i think once they started development of the CT20 turbos, you ended up with differences over the life of the turbo hardware (e.g. CT 20 had steel then ceramic exhaust turbines)

aftermarket mods: I think there was a HKS kit for the twin CT12s and someone here recently sold a HKS single turbo kit for a 1G-GTE.

charles.
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gold28
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Re: 1G-GTE turbo differences Mon, 12 January 2004 12:06 Go to previous messageGo to next message
Ok I have removed said turbo's and looked at a few things.

Yes they are some differences, however I didn't open them up to see if the internals are any different.

Firstly the Gen3 turbo's have a "C1" embossed on the outlet ot the compressor housing as follows
http://members.optusnet.com.au/~nez_tony/mypic31.J PG

while the Gen2 turbos had a 6 (front turbo) and an 8 (rear turbo) embossed on them.

http://members.optusnet.com.au/~nez_tony/mypic30.J PG
http://members.optusnet.com.au/~nez_tony/mypic28.J PG

The outlets both had the same internal diameter.

The second difference was the larger outlet bolt spacing (approx 52mm Gen2 and 57mm Gen 3)and larger outlet pipes on the Gen3.

Gen2 http://members.optusnet.com.au/~nez_tony/mypic29.J PG
Gen3 http://members.optusnet.com.au/~nez_tony/mypic33.J PG

Another difference that I wasn't expecting to find was a slight difference in the exhaust manifold. The Gen2 rear collector had a division for cylinder 4 whereas the front collector and neither of the Gen3 ones showed any. I don't know what difference this would make, but the rear one on the Gen3 had the runner almost perpendicular to the collector. I wouldn't have thought that was the best situation but there you have it.

Gen2 http://members.optusnet.com.au/~nez_tony/mypic34.J PG
Gen3 http://members.optusnet.com.au/~nez_tony/mypic35.J PG

Well thats all I found on my cursory look. The actual outside diameter of the compressor housings where the same, but I guess the different bolt spacing may indicate that the inlet diameter and/or compressor wheel may be different.

Thanks for your help Craig, I did do a search and found a post that mentioned the inlet bolt spacing differences.

The Gen2 turbos will be going on the new engine until I can sort out the warrenty issues on the engine.
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CrAiGzEE
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Re: 1G-GTE turbo differences Mon, 12 January 2004 12:34 Go to previous messageGo to next message
good to hear all is sorted anthony, finally some evidence that is concrete

well done
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justcallmefrank
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Re: 1G-GTE turbo differences Mon, 12 January 2004 12:38 Go to previous messageGo to next message
Is this pic here: http://members.optusnet.com.au/~nez_tony/mypic33.J PG

Is this the inlet pipe on one of the turbos? I'm going to measure my Blitz CT12's and I just want to make sure I'm measuring the right spot.
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ddeane
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Re: 1G-GTE turbo differences Tue, 13 January 2004 03:30 Go to previous messageGo to next message
Gold28

Great to see that you have tracked things down. I think that I did a post last year that went through all of the things that you have pointed out. My advice would be to use the gen 3 manifold as my 'seat of the pants' feeling is that it works better, bringing on boost a little earlier. I would have to remeasure again but I think that the gen 3 turbine is also bigger.

Craig
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gold28
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Re: 1G-GTE turbo differences Wed, 14 January 2004 10:41 Go to previous messageGo to next message
Frank, yep thats the inlet pipe.

Craig, yeah I am not too sure about the manifolds either. Externally they look the same. The Gen2 looks like it would be a better flowing path for number 4 but it also looks like thereisn't much room left for 5 and 6. I have left the Gen3 manifold on. The turbos bolt up fine.

On a brighter note, I actually got to drive the beast last night. It has been 10 weeks since the computer fried and it felt great to get back into a car with a bit of poke. The only problem is that I now remember that last thing I was thinking about before it died......"that diff is starting to make some funny noises....I must do something about a diff conversion"

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gold28
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Re: 1G-GTE turbo differences Thu, 26 February 2004 02:56 Go to previous messageGo to next message
Well after much stuffing around, I finally picked up the replacement turbo's.

They came off a yellow plug motor and fit the description given above for a grey plug engine. Spooky hey.

They seem to be in excellent condition with pretty much no shaft play, so they may have been replaced at some stage. Who knows....

I havn't checked the wastegate actuators yet, so I don't know what boost they will run without a bleed. It's an easy thing to change anyhow.

And the diff conversion will hopefully be finished soon. Then I will see what a 1G can do on 14psi. Evil or Very Mad
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Siktoy ra23
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Re: 1G-GTE turbo differences Thu, 26 February 2004 07:46 Go to previous messageGo to next message
Just wondering how much did this cost
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gold28
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Re: 1G-GTE turbo differences Thu, 26 February 2004 21:10 Go to previous messageGo to next message
If your talking about the diff conversion, so far about $200. That just covers the MX23 housing and open centre, RT141 brakes and axles and the Fairmont Watts link. Still need to get wheel bearings and an LSD sometime down the track. I think I might put the open centre back in for the time being.

The turbo's were a warranty claim.
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Siktoy ra23
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Re: 1G-GTE turbo differences Fri, 27 February 2004 09:14 Go to previous message
I was talking about the turbos?
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