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munki
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crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 06:22 Go to next message
any ideas? the car just lurches foward. i think i need a looong breaker...

any quick ideas? i thought maybe bracing the breaker against the chassie rails and starting the car? this would probably damage the rails yes?

HELP!!! (i thought this was gonna be quick haha)

Daniel
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thechuckster
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 06:27 Go to previous messageGo to next message
as long as you have a decent socket-and-tbar wedged in a strong steel tube and then tube wedged against chasis rail, crank engine? but bit of wood between rail & bar if worried.

or remove starter, wedge bit fat screwdriver in starter-ring teeth somehow, use braker bar... if needed, purchase new flywheel afterwards.
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draven
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 06:32 Go to previous messageGo to next message
apparently using a big breaker braced against the chassis then turning the engine over works a charm
I need to do it myself soon, and that's the approach I plan to use Smile
to stop car lurching forward, put car in neutral
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munki
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 07:02 Go to previous messageGo to next message
thanks guys ill try the start car method i dont like the purchase new flywheel idea chuckster haha. now all i need is a pipe. any more ideas guys/gurls?

thanks

Daniel
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ed_ma61
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 07:03 Go to previous messageGo to next message
rattle gun
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Grega
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 07:10 Go to previous messageGo to next message
rattle gun - like ed said

um before u try the crank idea - disconnect spark - DO NOT START the car. and stand well back in case it goes wrong.

not a great fan of that method.
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justcallmefrank
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 08:50 Go to previous messageGo to next message
My tools of the trade Smile

http://iamfrank.ath.cx/xx/images/04072003/images/040703%20005.jpg
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M.J.H
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 09:14 Go to previous messageGo to next message
munki wrote on Wed, 21 January 2004 17:22

this would probably damage the rails yes?



No it shouldn't damage the rails.
If you are concerened then brace it against the ground.
Starter method works a treat for me.
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thechuckster
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 09:14 Go to previous messageGo to next message
and one of these:
http://www.pixelwindow.com/images/hammer.jpg
or if i get frustrated, one of these:
http://www.crownrent.com/sledge%20hammer.jpg
Very Happy Razz
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de_rift
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 11:55 Go to previous messageGo to next message
you need a special puller to get the actually pulley off right?
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Grega
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 19:03 Go to previous messageGo to next message
ideally yes, but, a soft faced hammer (rubber mallet really) can be employed to tap it off (a bit each side at a time)

that big yella hammer - love the name "roughneck" - should maybe call it "redneck"

guys, your'e forgetting the ultimate tool - OXY

[Updated on: Wed, 21 January 2004 19:03]

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Norbie
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 23:42 Go to previous messageGo to next message
I tried EVERYTHING to get my crank pulley off, short of using a rattle gun (which I don't have access to), and the stupid thing wouldn't budge. I didn't like the idea of using the starter method but I was desperate so I gave it a shot. Breaker bar with a pipe on the end wedged against the ground, make sure the engine can't start, and turn the key for half a second. The bloody thing popped off first go! Couldn't be easier. I'm a big fan of this method now. Smile
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rob_RA40
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Re: crankshaft pulley bolt i cant get it off! Wed, 21 January 2004 23:48 Go to previous messageGo to next message
i dont mean to be picky norbie but half a second is a long time to crank, it should be all over in a matter of a milliseconds worth of cranking. Im sure most of us know what u meant but for the ones that dont, i thought id put up this post.


also guys MAKE SURE THE ENGINE CANNOT FIRE, take off the coil lead for example.

and make sure u double check where u put the breaker bar u dont want to end up tightening the pulley bolt, or even having the bar swing 180deg.

otherwise this is the easiest method to get the job done Cool

[Updated on: Wed, 21 January 2004 23:50]

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CrUZsida
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Re: crankshaft pulley bolt i cant get it off! Thu, 22 January 2004 00:30 Go to previous messageGo to next message
rob_RA40 wrote on Thu, 22 January 2004 07:48

and make sure u double check where u put the breaker bar u dont want to end up tightening the pulley bolt

Do any motors actually turn the way that would make them tighten to bolt? or do all motors rotate in the same direction?
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Hirogen
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Re: crankshaft pulley bolt i cant get it off! Thu, 22 January 2004 04:27 Go to previous messageGo to next message
Ive heard people say some hondas turn the opposite way. Whether thats true, or just the usual honda hating toyota guys, your guess is as good as mine. Confused
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Norbie
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Re: crankshaft pulley bolt i cant get it off! Thu, 22 January 2004 06:42 Go to previous messageGo to next message
Yes, most Honda engines turn in the opposite direction to the norm, but not all!
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munki
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Re: crankshaft pulley bolt i cant get it off! Thu, 22 January 2004 12:24 Go to previous messageGo to next message
hi guys thanks for the replies i got it off shortly after i posted the question...

here is how i did it

with a piece of 90 x 50mm hardwood i cut out a groove in the middle of one end in a 'U' shape large enough to fit a spanner inside.

then putting the spanner on the bolt and the wood on top of the spanner i got out the lump hammer (like the yellow handled one above) and belted the bit of wood while my dad held a breaker bar wedged in the pulley itself.

worked first go

Daniel
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draven
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Re: crankshaft pulley bolt i cant get it off! Thu, 22 January 2004 12:32 Go to previous messageGo to next message
sounds good
my first method of attack will be a breaker bar, a long length of pipe, and much swearing.
I also have a sledge hammer, which always helps Smile
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thechuckster
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Re: crankshaft pulley bolt i cant get it off! Thu, 22 January 2004 14:13 Go to previous messageGo to next message
draven wrote on Thu, 22 January 2004 22:32

<snip>
I also have a sledge hammer, which always helps Smile


yup ... can't argue with Mr Bump (as he's know around here)

brute force wins in the long run ... Wink
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allencr
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Re: crankshaft pulley bolt i cant get it off! Thu, 22 January 2004 16:41 Go to previous messageGo to next message
you've still gotta put it back on correctly, which i guess is even more important then removal.
make a "strap wrench" with an old belt & piece of wood & nails. it's self tightening and the wood can be any length for leverage or resting against the frame or floor/ground.
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RWDboy
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Re: crankshaft pulley bolt i cant get it off! Fri, 23 January 2004 01:13 Go to previous messageGo to next message
If you can get someone else to give you a hand, just put the car in the highest gear possible, and get them to stand hard on the brake. Then just grab a breaker bar (pref at least 50cm) and use some of 'dem manly muscles. It comes off in half a second.
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CrUZsida
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Re: crankshaft pulley bolt i cant get it off! Fri, 23 January 2004 01:18 Go to previous messageGo to next message
FWDboy wrote on Fri, 23 January 2004 09:13

If you can get someone else to give you a hand, just put the car in the highest gear possible, and get them to stand hard on the brake. Then just grab a breaker bar (pref at least 50cm) and use some of 'dem manly muscles. It comes off in half a second.

A lot of the time the clutch will just slip if you do that.
Its happened to me before
We ended up having to get a guy with a rattle gun to come out and take it off
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RWDboy
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Re: crankshaft pulley bolt i cant get it off! Fri, 23 January 2004 01:28 Go to previous messageGo to next message
That's interesting, I've never seen the clutch slip doing that -
Even on a crankshaft nut that a rattle gun couldn't take off (it was silastik-ed on as well as torqued to buggery!)
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CrUZsida
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Re: crankshaft pulley bolt i cant get it off! Fri, 23 January 2004 01:33 Go to previous messageGo to next message
Oh, and it was a brand new clutch + pressure plate, about 4 months old. So it wasnt a worn clutch
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Cool1
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Re: crankshaft pulley bolt i cant get it off! Fri, 23 January 2004 07:39 Go to previous messageGo to next message
CrUZsida wrote on Fri, 23 January 2004 11:33

Oh, and it was a brand new clutch + pressure plate, about 4 months old. So it wasnt a worn clutch

I'm thinking maybe you need a better clutch Rolling Eyes Confused
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CrUZsida
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Re: crankshaft pulley bolt i cant get it off! Fri, 23 January 2004 07:44 Go to previous messageGo to next message
Cool1 wrote on Fri, 23 January 2004 15:39

CrUZsida wrote on Fri, 23 January 2004 11:33

Oh, and it was a brand new clutch + pressure plate, about 4 months old. So it wasnt a worn clutch

I'm thinking maybe you need a better clutch Rolling Eyes Confused

Well, it was only a CA18-DE, and we used a CA16-DE clutch, so it couldn't be too far from what was required
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Mr DOHC
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Re: crankshaft pulley bolt i cant get it off! Fri, 23 January 2004 08:01 Go to previous messageGo to next message
when u put it back on, dont just grab a big bar and hang off the prick to tighten it, actually torque it up correctly, snapped crank bolts suck
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V8_MA61
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Re: crankshaft pulley bolt i cant get it off! Fri, 23 January 2004 09:54 Go to previous messageGo to next message
dont try and turn the engine over whilst you're holding a breaker bar against it! Unless you want mangled hands and broken wrists? use a very big screwdriver to wedge between a part either side of the balancer. And have a breaker bar. its a 2 man job. Then you need to go to supercheap and buy a harmonic balancer remover tool. $25 mine cost me. Make sure you work the thread on them before trying to use it though...they crossthread quite easily.
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Norbie
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Re: crankshaft pulley bolt i cant get it off! Sat, 24 January 2004 04:29 Go to previous messageGo to next message
I had the same clutch-slipping problem when I tried to take my pulley bolt off, and once again this was with a brand new heavy-duty Mk4 Supra clutch! I think some of you might be surprised to learn that some Toyota engines (eg JZ series) have the pulley bolt torqued up to a ridiculous figure... over 300 NM actually! Shocked
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draven
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Re: crankshaft pulley bolt i cant get it off! Sat, 24 January 2004 08:04 Go to previous messageGo to next message
my solution for getting the crank bolt off
1 40cm breaker bar
1 socket
1 Ed_ma61

piece of cake Smile (and anything ed says about injuries sustained doing it is just him being a girl) Smile
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ed_ma61
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Re: crankshaft pulley bolt i cant get it off! Sat, 24 January 2004 13:31 Go to previous messageGo to next message
http://www.brucepatterson.com/bruce26376.jpg
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CrUZsida
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Re: crankshaft pulley bolt i cant get it off! Sat, 24 January 2004 15:26 Go to previous messageGo to next message
Laughing Laughing
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V8_MA61
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Re: crankshaft pulley bolt i cant get it off! Sun, 25 January 2004 03:58 Go to previous message
rattle gun didnt even budge mine!
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