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thechuckster
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cooling/overheating query Sat, 14 February 2004 04:19 Go to next message
in brisbane's heat today my poor 18RC-T is suffering.

the guage is at 3/4 on the guage, and under the bonnet is very, very hot - even the strut tower near the carbi/turbo is too hot to touch

it usually only gets to that territory when giving it serious stick going up long, steep hills - but this is daytime driving ;(

i know its >35 with serious humidity but this is a bit too hot for anyone's comfort (i can't keep the aircon going as the gauge keeps climbing)

what's worrying me is that the top hose is not under serious pressure just after turningthe motor off (i can squeeze it) - this ain't normal, right?

advice most welcome..

background info: radiator is a 3 core (about 4 weeks old), water pump is new, cap is new, coolant is tectalloy 90, thermostat is a new 82 degree unit, engine sounds fine tho the oil's pretty runny from the heat, uses 2 x 10" themo fans behind radiator
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V8_MA61
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Re: cooling/overheating query Sat, 14 February 2004 04:27 Go to previous messageGo to next message
Charles perhaps we need to work on some of those airflow ports like i was gonna say for my ma70/61?

I bought a pair of GT falcon bonnet vents for my ma61, perhaps you need to look at this also mate? If you're happy to have a pair of duck feet XA vents (easier than my XB) and two holes cut in your bonnet, i think this is a good mod for you. I can also give you a hand cutting them in if you like. All you need is some rivets, a drill and a grinder/ nippers. Ill have a look at what i have around.....

Either way, i think its imperitive its fixed soon before something like the HG lets go...

[Updated on: Sat, 14 February 2004 04:39]

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thechuckster
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Re: cooling/overheating query Sat, 14 February 2004 07:13 Go to previous messageGo to next message
hi blake,

i'll pull the plugs tonite and see what's happening in the combust chamber - this RA40 has never handled the heat as well as my old RA23 - tho i guess the water-cooled turbo does thro a curly one at the cooling system.

i've got a comp tester somewhere and i can re-charge the battery overnite if it's cranked too much.

i'll also have a another look at the fans - the original 14" used to blow a gale thru the engine bay and out under the sides of the car - the two 10" are not pushing the air that far...

btw: i got a few sensors from the toyota wreckers plus a thermo housing with extra sensor port - that'll be on sometime this week

bte 2: have welder to fix the exhaust leaks

i might take you up on that - to discuss opening up holes for fresh air - tho the bonnet's a last resort. i was thinking of:
opening up space where bumper-bar mounts go thru front wall (discussed prev.)
a hole in wheel arch to the air cleaner - a proper cold-air-only induction system.

i might first mockup the vents in photoshop to see what the bonnet might look like - got a link to what XA vents look like? or will most XA's have em?

ta.
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V8_MA61
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Re: cooling/overheating query Sat, 14 February 2004 07:15 Go to previous messageGo to next message
http://groups.msn.com/falconGT/xagtfalcon.msnw


see why i called them "duck feet" Laughing
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thechuckster
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Re: cooling/overheating query Sat, 14 February 2004 07:28 Go to previous messageGo to next message
they good bug catchers too? Wink

seriously, is the back of the vent directly open to atmos - or does it do a bit of a curve/loop to trap water and foreign objects?

oh, how much to rare spares charge for 'em Wink
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V8_MA61
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Re: cooling/overheating query Sat, 14 February 2004 07:44 Go to previous messageGo to next message
go to the swap meet next weekend at redbank plains. Im pretty sure youll find something pretty damn cheap Wink
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thechuckster
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Re: cooling/overheating query Sat, 14 February 2004 07:47 Go to previous messageGo to next message
can you PM the location? if it's running i might - tho am not a big fan of excessive door prices... U were going with a box of pistons??
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V8_MA61
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Re: cooling/overheating query Sat, 14 February 2004 08:42 Go to previous messageGo to next message
door prices are about $5 i think Confused
Toowoomba was only that or less from memory. its not a car show as such. im taking a heap of crap there - radiators, intake manifold, pistons, heads, a lot of shit i dont need Smile ill take whatever i can get for it, am not wanting to come home with anything Very Happy

Was just thinking about your cooling setup, and im wondering if that shroud that is covering your rad could be interfering with head transfer out of the radiator fins? As it is enclosed so much, and the fans are flush anyway? just a thought, as i noticed how much area it had covered...i am beginning to think 2 BIG fans is your only option. One on the inside sucking and vice versa. With bonnet vents, there is no way that thing should overheat/run hot.
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thechuckster
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Re: cooling/overheating query Sat, 14 February 2004 09:05 Go to previous messageGo to next message
V8_MA61 wrote on Sat, 14 February 2004 18:42

door prices are about $5 i think Confused


that's a reasonable fee - where do i head?
Quote:


Was just thinking about your cooling setup, and im wondering if that shroud that is covering your rad could be interfering with head transfer out of the radiator fins? As it is enclosed so much, and the fans are flush anyway?


the entire back of the radiator is covered - all the air has to go out the fans - the box they're mounted on shifts them off the fins by about 25-30mm. Was advised by western suburbs radiators to do that.
when fans turn on, the only place they get air from is thru the radiator.
but now i'm thinking that with two fans (one CraigDavies, the other supacrap) with different flow rates, the stronger one will scavange air thru the weaker?
Quote:


just a thought, as i noticed how much area it had covered...i am beginning to think 2 BIG fans is your only option. One on the inside sucking and vice versa. With bonnet vents, there is no way that thing should overheat/run hot.

i've still got a 14" CraigDavies plus a 10" off a nissan something from ABC wreckers.

i think one plan is to:
put the 14" on the back of the new shroud in the centre
mount the thinner 10" on the front iof everything - running both off the thermo switch and the a/c over-riding the thermo.

mind you, none of this will solve a pressure-leak related problem
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V8_MA61
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Re: cooling/overheating query Sat, 14 February 2004 09:40 Go to previous messageGo to next message
but, wouldnt the water be loosing pressure if it is boiling?
may be overkill in your eyes, but why not put both 10s on the front? Should fit????

[Updated on: Sat, 14 February 2004 09:40]

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V8_MA61
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Re: cooling/overheating query Sat, 14 February 2004 09:42 Go to previous messageGo to next message
[quote title=thechuckster wrote on Sat, 14 February 2004 19:05
the entire back of the radiator is covered - all the air has to go out the fans - the box they're mounted on shifts them off the fins by about 25-30mm. Was advised by western suburbs radiators to do that.
when fans turn on, the only place they get air from is thru the radiator.

but, perhaps the fans arent strong enough to cover the whole radiator with that big shroud?
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thechuckster
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Re: cooling/overheating query Sat, 14 February 2004 09:49 Go to previous messageGo to next message
V8_MA61 wrote on Sat, 14 February 2004 19:40

but, wouldnt the water be loosing pressure if it is boiling?
may be overkill in your eyes, but why not put both 10s on the front? Should fit????


nope - boiling raises pressure (do a google search for "brownian motion" i think), pressure drops due to the caps' maximum by way of vapour and fluid being vented out the recovery cap into the overflow bottle but the system should keep the pressure (cap opens at 13psi)

there's not quite enuf room at the rear for 2 x 10" mounted flush- the rear-shroud spreads out sideways from the radiator so both fans could fully 'see' the radiator. i've got the support strut for the bonnet lock in the way.
if i don't mount the fans flush they might fit. just.

yes, it's possible that the two fans are not up to scratch - bugger.

[Updated on: Sat, 14 February 2004 09:50]

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V8_MA61
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Re: cooling/overheating query Sat, 14 February 2004 09:52 Go to previous messageGo to next message
what i meant was, have the 14" on the inside of the car. And the two tens on the outside of the condensor. Either this or, go back to a clutch fan and put a 14" on the front/ two tens..whichever fits better...
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thechuckster
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Re: cooling/overheating query Sat, 14 February 2004 10:05 Go to previous messageGo to next message
yup, understood both are do-able, the all-electric option is easier but needs the new alternator in asap - and i just didnt want to think about the second option (even tho it's a sensible suggestion) Smile

fitting the old clutch fan has always been a PITA - particularly as the newer radiator sits back further - courtesy of having the wrong mounts Embarassed

i'm going to look at the plugs now - and i'll have a think about fans, cooling and the meaning of life Wink Laughing

[Updated on: Sat, 14 February 2004 10:05]

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thechuckster
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Re: cooling/overheating query Sat, 14 February 2004 13:50 Go to previous messageGo to next message
OK ... compression test is OK:
dry: 150/140/150/150
wet: 150/140/150/155 (probably not enuf oil for all of them?)
all readings are psi and were after 4 compression strokes of target cylinder

the plugs were a burning OK but running rich (insulators were light brown to white, with black shadows, but backs of electrode and metal parts down inside plug were black, with no 2 having the most carbon coating. no eveidence of serious detonation and pinging (spots and burnt on crap). No evidence of burning oil and you can still see clean machining marks on the bores when looking thru plug holes.

so the valves/rings likely to fail first will be 2?

but i think i can rule out something happeni=ng in the combustion chamber.

except that running rich will make more heat and will also explain why the exhaust manifold is getting red hot where the ports 2 & 3 join up with 1, just before the turbo (which is between 3 & 4. i think that's the greatest collission point for host gasses and unburnt fuel or carbon-rich gasses.

next stop - flush the cooling system (again) and check the fans.
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V8_MA61
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Re: cooling/overheating query Sun, 15 February 2004 05:57 Go to previous messageGo to next message
i realise its new, but have you checked the flow of the radiator? I.e take the hoses off and put a hose running through both the bottom and top holes? it needs to be done both ends to test the rad is clean and flows correctly. Have you also flushed out the heater core?
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thechuckster
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Re: cooling/overheating query Sun, 15 February 2004 08:09 Go to previous messageGo to next message
hi blake, hope you had a good time at Redbank?

i've got the rad/manifold out now and will check the rad for flow - it sure drained quick when i removed the bottom hose Wink

i'll do both as last time i flushed it on was on a farm so the water pressure was low.

i must have been really slack with tightening of bolts/nuts last time it was in bits - i'm short one nut on the back of the turbo, two nuts/bolts from the manifold-turbo flange, the clamp around the wastgate had worked loose (i remember doing that one tight) ... oh i'm short a few rubber rings on the exhaust system. Embarassed

i do recall the odd metalic thud whiledriving around recently - i figured i'd run over or flicked up a stone ... Rolling Eyes

... so i'll be off to repco after work one day this week Wink

the turbo/exhaust is coated with carbon so it's running way too rich - i'll see if the RWC mechanic can organise a tune with an AFR meter.

havn't found anything indicating a fluid leak in the cooling system yet ;(
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V8_MA61
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Re: cooling/overheating query Sun, 15 February 2004 10:57 Go to previous messageGo to next message
redbank is next weekend mate Very Happy
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thechuckster
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Re: cooling/overheating query Sun, 15 February 2004 11:06 Go to previous messageGo to next message
well in that case, if yor heading past this way, can i grab a lift (seeing as the car has no induction system atall) Laughing Very Happy
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V8_MA61
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Re: cooling/overheating query Sun, 15 February 2004 11:07 Go to previous message
where u at mate? (sorry memory blank) Rolling Eyes

i think ill be going in seperate ways to my dad btw, as i have a heap of shit for sale and have to be at the stall for some part of the day Confused

[Updated on: Sun, 15 February 2004 11:08]

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