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The Untouchable
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September 2003
port & polish Wed, 18 February 2004 06:49 Go to next message
look, no one seems to be able to give me any information on this either, but if anyone can help itd be great. ok, im trying to get me 2tg as quick as possible without spending mega bucks, so a port n polish got considered, then unconsidered when i found out it was 500 bucks.

today, the guy i am working on my car with told me that we could have done it ourselves, it just wouldve taken a long time Mad this gave me a mechanical burden because it is a modification i could have done but i didnt do Mad .

so what i want to know is, how useful is a port and polish done in the garage? is it recommended? what process do you use? also, am i able to still do it now? all the valves etc are in.....but the head isnt bolted on....am i able to do a mild job to ease my burden? can i do anything in the port and polish department?

also, here is the big question, how much power will it give me in a 2tg around about. how many kw will a professional job give me round about, and how much would this equate to round about in a qt mile in ta22?

is a home job just shit, and wont give stuff all kw increase?

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Mr DOHC
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Re: port & polish Wed, 18 February 2004 06:58 Go to previous messageGo to next message
$500 is not a bad price, my work mate paid $1440 for a port and FLOW on his G200 gemini SOHC head

the polishing bit is crap, they used to beleive that having is PERFECTLY smooth was best, but they worked out that it didnt do shit.

the problem getting it done at home is if u make them flow differently it may decrese performance,

go for some cams
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The Untouchable
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Re: port & polish Wed, 18 February 2004 07:02 Go to previous messageGo to next message
yeah i spent about 800 bucks getting all my head set up for cams and stuff....i just want to know how much power increase a port and polish gives, prolly best if a home job wasnt done...
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Norbie
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Re: port & polish Wed, 18 February 2004 07:05 Go to previous messageGo to next message
You'll find your 2T-G already has ginormous ports, so there's nothing to be gained from porting unless you're building a full-house mega-dollar race engine. It would be beneficial to get in there with a die grinder and clean up any casting dags and just generally smooth it out a bit, but I wouldn't go any further than that. $500 is a lot of money to pay for something that will do very little or nothing on a street engine...
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oldcorollas
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Re: port & polish Wed, 18 February 2004 07:06 Go to previous messageGo to next message
home job can be great if you do it well. problem is it's hard to quantify without a flow bench.

many professional porters are not good, but think they are Wink

after seeing a 2TG head, i don't think you have much that can be done to increase flow... pretty much all you want to do is clean up machining marks etc..

sandcast/rough finish is preferable..

some heads respond well to porting, ie if they are shit to start with (like K motors Wink ) but 2TG ports are good from factory.

Cya, Stewart
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BlackSupra
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Re: port & polish Wed, 18 February 2004 07:09 Go to previous messageGo to next message
Im doing my own, but that happens when you have 24 valves to deal with!

http://www4.tpg.com.au/users/loats/technical/7mge/ headporting.html

http://www.sa-motorsports.com/diyport.htm

http://mototuneusa.com/the_2007_superbike.htm

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bman
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melbourne
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November 2003
Re: port & polish Wed, 18 February 2004 07:13 Go to previous messageGo to next message
i got my 2TG head ported and polished last year, but i have no idea on the advantages over stock.
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The Untouchable
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Re: port & polish Wed, 18 February 2004 07:16 Go to previous messageGo to next message
awesome, well that is real good to know. burden relieved. so with the dye grinder and stuff, or the rough finish, can i do that now that all my valves and that are in? or is it not worth the risk of letting bits of allow fly into my head? can u stuff up the flow by just doing that little bit of work? how much time is involved?
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BlackSupra
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Re: port & polish Wed, 18 February 2004 07:18 Go to previous messageGo to next message
You will have to remove the valves
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The Untouchable
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Re: port & polish Wed, 18 February 2004 07:20 Go to previous messageGo to next message
ah dont think i will worry bout that now.....so, there is nothing i can do without having to pull apart my head?
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The Untouchable
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Re: port & polish Wed, 18 February 2004 07:35 Go to previous messageGo to next message
i guess i shouldve asked for a mild port and polish while i was having the head reconditioned, hmm, how much difference does just cleaning up the residue shit make? would i notice it?are we talking tenths of a second here?
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Norbie
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Re: port & polish Wed, 18 February 2004 07:49 Go to previous messageGo to next message
It depends how worked the engine is going to be. For a stock or near-stock 2T-G, you won't notice it.
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CelicaRA45
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Re: port & polish Wed, 18 February 2004 07:59 Go to previous messageGo to next message
2tg heads on flow bench 220 std flow with 420 thou lift 200 hp
2tg 222 head flow bench same lift 204 hp
260 head same flow bench 206 hp these are all std heads with this cam lift after a clean up and opened up the exhaust ports the 1st made with same lift again 210 2nd 214 and last 216 hp so not 2 much in gains group C you wernt allowed to touch the haed at all only use the TRD valves that were 45mm from memory and bigger exhaust as well
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The Untouchable
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Re: port & polish Thu, 19 February 2004 07:59 Go to previous messageGo to next message
um, ra45, i dont really get that sorry dude....
i will have cams bout 285 degrees i think, lightened flywheel, headers, 2t/3t conversion, bigger exhaust and cold air intake.
with all that would i notice a port n polish? or is it more for REAL worked cars
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CelicaRA45
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Re: port & polish Thu, 19 February 2004 09:09 Go to previous messageGo to next message
the figures i gave you are flow figures for the 2tg heads in std form and after they were ported have a nother look
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The Untouchable
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Re: port & polish Thu, 19 February 2004 09:16 Go to previous messageGo to next message
so, the gains arent that great? round about how fast do you think my 2t/3t will run a qt mile in ra45? whats your real name btw sorry dude? are there any modifications i have missed-apart from forced induction or changing internals...
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CelicaRA45
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Re: port & polish Thu, 19 February 2004 09:22 Go to previous messageGo to next message
your ta22 will weigh 1000 kilos my te27 levin was 860 kilos and was agrp a motor 10.5 to 1 pistons 44 mikunis trd rally cams ,holinger close ratio box ,trd exhaust and alot of trd parts in the motor made 124 hp at back wheels when i had it
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crazy_camry
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sydney
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April 2003
Re: port & polish Thu, 19 February 2004 09:40 Go to previous messageGo to next message
what is the talk that the exhaust ports and runners are shiny smooth to prevent carbon buildup, and the intake rogh to help atomise fuel, is this B.S, or is this the way to do it?
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CelicaRA45
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Re: port & polish Thu, 19 February 2004 10:13 Go to previous messageGo to next message
the grp c haeds were stock only with bigger valves and made 165bhp at the f/wheel
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wil8115
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June 2002
Re: port & polish Fri, 05 March 2004 13:19 Go to previous messageGo to next message
the more worked it is the better the result of the porting will be. stock engine; not much to be had. built engine; high comp. pistons, O/S valves, big cams, at least 44mm sides, or ITB's etc. you will see and feel a bigger gain. its money well spent if all out power is your quest. Even more so if your boosting. The port velocity isn't as important as flow if it's being force feed. my friends 2TG that is getting boost very soon. we did the ports up about 10mm bigger. slight reshape of the exhaust to raise the roof and it's getting 18RG valves with the seats opened 3mm. It's a high flowing SOB.
If this was a N/A engine i wouldn't have gone nearly as big and just concentrated on smoothing all the casting flash, short side radius, valve bowl areas, deshrouding the valves etc..

An engine is just an big air pump really, the more air you can get into an out of it the more power it will make.

[Updated on: Fri, 05 March 2004 21:58]

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oldcorollas
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Re: port & polish Fri, 05 March 2004 17:20 Go to previous messageGo to next message
crazy_camry wrote on Thu, 19 February 2004 20:40

what is the talk that the exhaust ports and runners are shiny smooth to prevent carbon buildup, and the intake rogh to help atomise fuel, is this B.S, or is this the way to do it?


intake side.
roughness (smooth sandcast finish) promotes a stationary boundary layer of air,, this decreases the effective port side, but kinda reduces friction, since the stationary air has less friction on air than the port walls (like on thorpies swim suit, or americas cup yachts)..... and this boundary layer helps stop fuel dropping out...

exhaust, shiny=less build up and less friction? doesn't seem to matre that much, but it makes wallets lighter

Cya, Stewart
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wil8115
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Seattle area, USA
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June 2002
Re: port & polish Fri, 05 March 2004 21:56 Go to previous messageGo to next message
Stewart, send me your head. I'll make a believer outa ya! Wink
Evil or Very Mad
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FKN16V
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July 2003
Re: port & polish Fri, 05 March 2004 22:06 Go to previous messageGo to next message
http://www.sa-motorsports.com/diyport.htm

Im not 100% sure wether your motor will benefit from porting but i know it will effect the motor in some way.
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Ben Wilson
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May 2002
Re: port & polish Sat, 06 March 2004 00:39 Go to previous messageGo to next message
Realistically, it's not worth the investment in tools if you're only going to do one head. Even if you've already got a die-grinder and compressor, you still need a good quality burr for the grinder (around $100) and a porting kit (cartridge rolls, flap wheels etc, around $250 I think), plus a lot of your time...

Makes $500 look pretty good to me..
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wil8115
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Seattle area, USA
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June 2002
Re: port & polish Sat, 06 March 2004 02:44 Go to previous message
true.
if its only for one head it could be worth it if you don't want to spend the $500+(which is a desent price if done by a "Pro" and flow bench tested, imho) If you did other things as well as heads, intakes, exhaust manifolds, turbo housings, turbo elbows, plenums, the list goes on.. I may have spent $250 on the "tools" i use. But they have also more then paid for themselves many times over.
Heres a few things i've done over the last 2 yrs or so. http://photos.yahoo.com/BoostedToy

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