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HighRolla
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Valve stem seals while head is on Wed, 24 March 2004 10:54 Go to next message

I know it's been done before:


[QUOTEhttp://forums.toymods.org.au/index.php?t=msg& amp;th=21707&rid=4423&S=5c9148b59b3d69f862 367859761a1607&pl][/QUOTE]


Is it possible to replace these things with the head still attached to block, on a 4AGE and also 4AFE (both 16v)? I know on the old 4cyl 8v motors its not that bad.

How long do you think this would normally take:
a) mechanic
b) competentish DIYer
for the 16 valve DOHC motors.

Thanks

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HighRolla
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Re: Valve stem seals while head is on Wed, 24 March 2004 10:58 Go to previous messageGo to next message

I just found this item on rebuilding 4age - haven't read it just looks ok:

http://www.mr2ownersclub.com/online_parts_catalog/ 1988-894agerebuild.pdf
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oldcorollas
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Re: Valve stem seals while head is on Wed, 24 March 2004 11:07 Go to previous messageGo to next message
the problem is keeping the valve up while you remove and install the valve springs... or more specifically the locks Sad

why not just pull the head off? you'll spend just as long stuffing around trying to do the seals with the head still on, and you can check more stuff with the head off. regrind the seats etc, do a bit of cleanign up...

sure you have to replace headgasket, but time and effort vs ease and a few more $$.... i know what i'd pick...

oh, and how do you plan to compress the springs?

Cya, Stewart
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TE72_Turbo
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Re: Valve stem seals while head is on Wed, 24 March 2004 11:27 Go to previous messageGo to next message
I've done it on my 4AGE, it is fiddly, took around 2 hours with 2 people (one to compress the valve springs while the other removed & refitted the locks)

You can use an air compressor with a fitting in the spark plug hole to keep the valves seated hard in the head. It wouldnt hurt to rotate each piston to TDC as you do each set of 4 valves as an extra precaution if your compressor decides to blow a hose or something (unlikely).

The valve springs aren't particularly hard, you can lean downwards on them with the engine in the car with a section of aluminium pipe (diameter similar to the top valve retainer)with a section cut out to access the two lock retainers with a strong magnet to remove them, then replace with a pair of angled tweezers (sp?). As I said, its fiddly, but after the first 4, you'll sail through the rest. Very Happy

But as oldcorollas said, its a good opportunity to take the head off and do some other beneficial work.

Cheers
Phil
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oldcorollas
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Re: Valve stem seals while head is on Wed, 24 March 2004 11:41 Go to previous messageGo to next message
ooohhhh. i forgot its a twin cam (duh), so you'll have softer springs...

doing it with 80lb seat pressure springs is not fun (and 11mm compression = 240lbs)...

with the 4AG springs it should be easier.... do it with 2 ppl and prefereably somewhere easy to find the collet locks if they spring out!!!! they suck to find on grass....
Cya, Stewart
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TE72_Turbo
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Re: Valve stem seals while head is on Wed, 24 March 2004 11:49 Go to previous messageGo to next message
Quote:

doing it with 80lb seat pressure springs is not fun (and 11mm compression = 240lbs)...


You'd want to be a pretty top-heavy fella to do 16 of those in a row Very Happy Very Happy

Cheers
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oldcorollas
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Re: Valve stem seals while head is on Wed, 24 March 2004 11:54 Go to previous messageGo to next message
LOL, even with special tooling i could barely do 1 Wink bugger that for a joke Very Happy..

heh heh, you know that sound the lock makes when it richochets around the garage, closely followd by the valve springs?? uh huh.

Cya, Stewart
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HighRolla
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Re: Valve stem seals while head is on Thu, 25 March 2004 12:43 Go to previous messageGo to next message
Thanks Phil and Stewart.
(I pulled down and reassembled a lawnmower for uni prac (about as hands on as most mech engineering students get!)..and took the cams out of a wrecked corolla motor, but couldn't undo head bolts as they required allen key socket which I got in 3/8" so used 3/8 to 1/2 convertor which I snapped..so my motor rebuilding resume ain't good

So according to you guys it sounds possible to do it without taking head off. Phil, you must have quite a bit of experience Cool (or good with your hands Laughing) ... 2h, that is bloody QUICK
I might have to grab a mate that is more skilled than me and give him something for his time. 2h.. a timing belt replacement usually isn't that much less than this.


Phil - Did you take the crank Pulley off, or just the cam gear? I remember watching my mechanic replace timing belt a few years ago and he took the crank pulley off. (When I was at pick and payless it was hard getting the timing belt off with just undoing the camshaft gear. Did you just reuse same shims under cams etc. I bought a harmonic balancer puller kit from supercheap so I mean business..well eventually...I hope Confused

Thanks

[Updated on: Thu, 14 October 2004 13:07]

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TE72_Turbo
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Re: Valve stem seals while head is on Fri, 26 March 2004 05:27 Go to previous messageGo to next message
Good with my hands Very Happy lol. What are you suggesting? Cool

Sorry, i may have been a bit misleading, it took 2 hours once my mate turned up, to remove & replace the 16 seals. I had already removed the cams before this stage, so add that to the time Smile

I didn't remove the crank pulley, as I wasn't changing the timing belt at the same time, it was only 5000km old. If you plan to change the timing belt, then yes, it would be a good idea to remove the crank pulley, otherwise just slacken off the belt adjuster, and slide the belt off the cam pulleys so that you can get the cams out.





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HighRolla
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Re: Valve stem seals while head is on Mon, 29 March 2004 11:36 Go to previous messageGo to next message
I was being serious Phil, with a little joke behind it also Shocked . Hope you don't get offended Razz
So did you not even slacken the belt adjuster when you did it? Were the locks hard to get out. Is your oil consumption a lot less now?

Thanks for the help,
Ben
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HighRolla
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Re: Valve stem seals while head is on Tue, 30 March 2004 09:53 Go to previous messageGo to next message
Phil, you still around? anyone..
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TE72_Turbo
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Re: Valve stem seals while head is on Tue, 30 March 2004 12:58 Go to previous messageGo to next message
No offence taken Very Happy

Yes, I had to slacken the belt adjuster to get the belt off the cams. The locks are easy to remove with a strong magnet (like the ones on the end of a radio antenna looking things, that you buy from auto parts stores for picking up metal parts) after compressing the valve spring. Replacing them is the fun part, its a bit fiddly, but easy to figure out after the first one or two.

Unfortunately it didnt fix my oil burning problem, I had mis-diagnosed it, as the problem was actually the placement of the oil drain from my turbo. Oh well, I guess it didnt hurt to replace them anyway.
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HighRolla
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Re: Valve stem seals while head is on Wed, 31 March 2004 10:57 Go to previous messageGo to next message
Thats good didn't want to embarass you Embarassed ! Did you really just put pressure on the Al tube to compress the springs? Thought you would need proper compressor - however wouldn't think you'd have enough access..
Cheers

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TE72_Turbo
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Re: Valve stem seals while head is on Wed, 31 March 2004 13:50 Go to previous messageGo to next message
Yeah, seriously, you can lean on them hard enough to compress far enough to release the locking collars. The springs dont get hard to push until they are compressed more than 5mm or so. Its not the kind of thing you could do with one hand while removing the locks with the other though, you'd definately want someone to help.
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HighRolla
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Re: Valve stem seals while head is on Sat, 03 April 2004 03:22 Go to previous messageGo to next message
I bought a cheap spare head (minus cams) from roadrunner to have a bit of a playaround first. Is it hard compressing the spings back to put the retainers and locks back in?

Thanks
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BlackSupra
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Re: Valve stem seals while head is on Sat, 03 April 2004 05:00 Go to previous messageGo to next message
Valve spring compressor from auto1 = $50

Piece of scrap tube = free

Learning how to pull apart a head = priceless

I used the scrap tube to make an adapter for the fairly universal spring compressor to reach around the head.
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HighRolla
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Re: Valve stem seals while head is on Sat, 03 April 2004 05:33 Go to previous messageGo to next message
Black supra - are you talking about a twin cam motor with direct acting cam lobes onto buckets..Phil, did you even need spring compressor at all?

Black Supra you were missing a picture in your last "priceless" post, maybe I could provide one of myself when I attempt pulling apart the head..with a valve stuck in my eye or something stupid Shocked (Shouldn't probably joke about that kind of thing Sad )
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BlackSupra
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Re: Valve stem seals while head is on Sat, 03 April 2004 06:03 Go to previous message
2JZGE

i assume its a fairly similar setup.

www.geocities.com/ifli4u/2jhead.jpg
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