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RAV-GT4
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Run-in (or break-in) method Mon, 29 March 2004 14:20 Go to next message
After hearing a lot of conjecture on what is the best way to break-in an engine to ensure it has the best lifespan, I've learned there are a few very valid schools of thought. I already asked the question on run-in duration, but what about run-in method?

What I'm looking for is what type of oil to use for how long, how many changes inside of what distance, etc. For this exercise, the engine is a 3S-GTE with modified ECU (Blitz-chipped) and all Jap-spec fittings including CT20-B turbo.

Just the facts please guys...
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thechuckster
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Re: Run-in (or break-in) method Tue, 30 March 2004 02:58 Go to previous messageGo to next message
...i thought the other thread covered this but what the heck...
-use penzoil or similar running-in oil (is usually a monograde with few friction modifier additives)
-dump oil & filter after 300km
-while the hood is up, check coolant for polutants or excessive particulates
-replace oil/ filter with Mobil 1 or Mobil S (or what ever you were going to run normally)
-dump oil & filter after 1000km
-replace oil & filter with your normal oil
-replace oil & filter every 5000k or sooner if oil gets sticky & black.

There is probably a red-line running-in oil for turbo's but it would cost you arm+leg+left-testicle as that racing goo is pricy stuff.

...and do all the stuff we talked about in the other thread.
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ed_ma61
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Re: Run-in (or break-in) method Tue, 30 March 2004 03:07 Go to previous messageGo to next message
http://forums.toymods.org.au/index.php?t=msg&t h=31636&rid=92&S=1ee54dbaa8eefd9aca6826d67 f4d7d41&pl_view=&start=0#msg_277537

i wouldve thought you could piece it together from there
*shrugs*

as for validity of schools of thought? ask a race team how they bed in their engines. or how a drag car engine is run it for peak ring bedding...

and NO synthetic oil before atleast 500km minimum
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ae86trueno
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Re: Run-in (or break-in) method Tue, 30 March 2004 06:30 Go to previous messageGo to next message
Step 1 : use run in oil for the first 100 K's
Step 2 : replace oil and filter with what you will
normally run.
Step 3 : Take to race track and Thrash the crap out of it..
taking it a little bit easy for the first couple of laps first of course, then get it stretch its legs for about 20 laps..


Not that thats how i run my engines in Rolling Eyes Rolling Eyes Very Happy

Ben
AE86 Trueno 4AGE
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IRA11Y
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Re: Run-in (or break-in) method Tue, 30 March 2004 08:19 Go to previous messageGo to next message
hmm now i know why that seal went Laughing
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lateraluss
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something about some method ??? Tue, 30 March 2004 11:14 Go to previous messageGo to next message
Run in...
all these (1,2,3,4,5) steps are gonna do is run it out.
12km on the dyno (15mins) light load.
drain out the 100% mineral base oil.Add synthetic plus a new filter.
back on the dyno for some 28psi pulls.
run a 10 at the drags the next night.
engine was less than 100kms old
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RAV-GT4
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Re: Run-in (or break-in) method Tue, 30 March 2004 14:05 Go to previous messageGo to next message
Ed and Chuckster, yes I know we've been over this before, but I wanted to sift some more black and white out of the grey stuff. I have managed to ascertain that you DON'T run in your engine on first startup with synthetic. Someone else told me that you need to keep your car revving between 2000 and 2500 for about 15-20 minutes. How valid is this?

Thanks for the responses so far guys. Wink I'm starting to work out a pattern here, excluding the fact that I'm not near a race track. Rolling Eyes
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ed_ma61
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Re: Run-in (or break-in) method Wed, 31 March 2004 06:31 Go to previous messageGo to next message
BigFella_73 wrote on Wed, 31 March 2004 00:05

Someone else told me that you need to keep your car revving between 2000 and 2500 for about 15-20 minutes. How valid is this?


crap

you want to warm the car up before taking it out for its virgin belting. this should be a high idle, but you should fluctuate the revs as much as possible. the key is not to wait too long before actually loading everything up. just long enough so the oil is warm, and circulating properly, maintaining good oil pessure etc. 15-20 mins fast idle? no way!! maybe 5 tops. seriously its in about the first 20mins of an engines life that the rings bed - (actually earlier, but its hard to get it out and running that fast). dont waste precious 'high comb pressure' time sitting about twiddling your thumbs.
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Chas
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Re: Run-in (or break-in) method Wed, 31 March 2004 08:17 Go to previous messageGo to next message
If you read the literature that comes with the rings you will find out how to run in.

I have actaully spoken to a ring manufacturer's guru and this is the basic procedure:

Use mineral oil;
Get engine up near temperature on fast idle;
Don't let idle too long nor rev the engine while stationary;
The idea is to build pressure behind the rings to get torsional twist and the scrapers working;
Take out on the street and get up to 80 kph and ease back to 50kph, while in top gear flatten the accelerator and get back up to 80 kph. Do this five or so times (an incline is a bonus);

The rings are now bedded;
Take home and change the oil and filter.

Resume normal driving or dragging


Note top gear as in forth or fifth
Note if you have changed bearings you need to be a little careful about redlining for a few miles.

I have used this method many times and after 30k head inspections, the bores are in great shape.



[Updated on: Wed, 31 March 2004 08:19]

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smt_007
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Re: Run-in (or break-in) method Wed, 31 March 2004 09:32 Go to previous messageGo to next message
My mate Craig aka Turbocamry is driving up with a rebuilt ie. port polished head, pistons etc 3sgte and is running it in on the way up too Dubbo too.
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thechuckster
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Re: Run-in (or break-in) method Wed, 31 March 2004 09:52 Go to previous messageGo to next message
BigFella_73: can you see the pattern emerging in the advice?
warm up engine
put it under variable load
avoid excessive idling
avoid loading engine at idle-speed revs
use suitable oil

remember, your rings bed in within seconds/minutes of first startup - 15min of idle will simply polish them up on a fast path to smokey engine. Engine bearings take longer, but the theory is the same (variable load, healthy revs, no lugging). Don't forget that part of the reason for a 'good thrashing' is to wear in the bearings while keeping the oil pressure up.
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RAV-GT4
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Re: Run-in (or break-in) method Wed, 31 March 2004 11:19 Go to previous messageGo to next message
Interesting info - thanks again to chuckster, chas and ed_ma61. Very useful. Chas, did this guru dude recommend using just normal oil (ie. multigrade) or monograde running-in oil for the first run process?

Cheers guys.
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ed_ma61
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Re: Run-in (or break-in) method Wed, 31 March 2004 11:58 Go to previous messageGo to next message

runing in:

-multigrade BAD
-anything with friction additives BAD
-synthetic BAD

-monograde GOOD
-mineral based GOOD

why oh why would you want to lubricate the rings on the piston bores? - you dont! you really want it as abrasive as possible so the rings bed! unfortunately the rest of the engine wont like that so much... Laughing

[Updated on: Wed, 31 March 2004 12:41]

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RAV-GT4
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Re: Run-in (or break-in) method Wed, 31 March 2004 12:24 Go to previous messageGo to next message
Thanks for your reply ed, but the whole purpose of me posting this topic was to investigate the differences between one method of running-in versus another. One thing I can't understand is how everyone's opinions are so divided and splintered regarding facts about run-in's. Confused It's not a fact that I believe what you're saying, that's a given. It's more a point of why people run-in their engines the way they do, and the effect it has on the engine AFTER the run-in period (eg. longevity, performance, whether or not it goes bang, etc.).

Ed, if you know where I'm coming from on this, you'll understand that I do believe what you're saying. What I was looking for is justification for the reasons people bed-in their engines differently. Obviously the evidence points one general way, and that's abrasiveness to start with, but not for a long period... normal oil (mineral, 10W/30 perhaps?) for a period after that, and synthetic for the rest of it's life. Obviously oil filter changes in between as well.
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ed_ma61
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Re: Run-in (or break-in) method Wed, 31 March 2004 12:36 Go to previous messageGo to next message
sorry, that came off a little harsh - not intended. im taking time outs from a frustratin literature review of my own to post here - i guess theres a bit of carry over Razz

i know where your coming from, dont worry, and i agree theres 2 clearly separated schools of thought. but there is some common ground there too, ie oil selction, and regularity of oil changes.

and on that topic, if you really want to be pedantic, you should probably do an oil change straight after the first warm up, before the flogging... i dare you to resist going for a drive though - esp when the MO is to flog it "i have to, officer!"

if you hit google, i can tell you now youll find lots of actual evidence, usually measured in final peak cyl crcanking pressure, for the 'flog it' approach, and SFA for the 'volvo' approach.

just think to yourself... "what makes sense"

and the numbers are there to back it up
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clubagreenie
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Re: Run-in (or break-in) method Wed, 31 March 2004 13:43 Go to previous messageGo to next message
Just got a new car for the wife, X-trail. Serviceman said, "take it easy for the first 5000k's. Has running in oil you know, bring it back at 1000 for oil change" What about filter I asked?"Nah, that happens at 5000.

NO!

Sales guy says. "Give it a good run, hard if you can"

I said, firt oil change at 200ks with mineral mono & filter, then same at 500, and at 1000 if you won't do it.

"He says I guess you'll be bringing the oil to be used for services then?"

For the record at 200 the oils was definately contaminated, clear at pickup (6k's Very Happy )
Better at 500, should be clean at 1000. Am I a freak, probably but I bet it's clean as and bedded very well.
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Chas
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Re: Run-in (or break-in) method Wed, 31 March 2004 22:57 Go to previous messageGo to next message
Do not use low viscousity monograde oil!

Use 20W/50 or 15W/40 high quality without any additives.

If you are really concerned do the short burst 50 -80 kph procedure, change oil and filter, then don't subject the engine to sustained redline or sustained heavy loads for the first 2000 klicks. Change oil and filter again before 500 klicks.
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ed_ma61
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Re: Run-in (or break-in) method Thu, 01 April 2004 06:05 Go to previous messageGo to next message
Chas wrote on Thu, 01 April 2004 08:57

Do not use low viscousity monograde oil!


explain?
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Chas
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Re: Run-in (or break-in) method Thu, 01 April 2004 07:36 Go to previous message
because most monogrades have a steeper gradient (low VI). For instance 20W/50 will obviously have the same viscousity @ 100°C as SAE50, but whereas the SAE50 is around 50 @ 0°C, the 20W/50 will be around 20. Extend that to actual oil temps and the viscousity of the SAE50 is buggerall, while the multigrade polymer oil is hanging around 7 on the scale. Now transpose that to a lower viscousity monograde and you find the viscousity is practically zip before even approaching engine temp.

Now consider your new rings need good lubrication to both lessen localised friction and to carry heat away from the abrasion thats going on. The oil needs to get up under the piston crown to trasfer heat. On a cold engine with relatively high viscosity monograde the oil will not circulate well (slingers and pump) and thus not lubricate nor get to the heat transfer spots. It will also clag under the rings, localise heat (result = coking) and restrict the dissolution of particles.

Of course the lower the multigrade rating the more likely you will break or unwind the polymer chains. This is why high VI oils like synthetic are good, because they don't generally require polymer additives.

So mongrades can leave you without any worthwhile lubrication if its a low rating (hot engine) and similarly if its a high rating (cold engine).

[Updated on: Thu, 01 April 2004 07:44]

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