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Location: Newcastle
Registered: August 2002
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2TG rebuild questions
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Wed, 21 April 2004 05:04
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Hey guys, i am in the process of putting my 2TG together and have a few questions.
1. i put the cams in so i could measure the valve clearence gaps.
when i took them out again to measure the shims one of the buckets would not come out. i got 7 of them out with a magnet but the last one is very stiff. i have tryed pliers but cant get a very good grip on it. Is there a trick to it? or should it have come out? it was it bit stiffer than the others when going in, but worked fine when i spun the camshaft around.
i need it out because the gap was 20thou
2. does anyone know the valve clearence gaps for the 2tg?
(88260 head, 88261 cams). i have been lead to belive that they are:
8 for the inlet and
12 for the exhaust.
3. where do i get new/second, hand valve clearence shims from? toyota?
does anyone have a collection? they are alot smaller than other toyota ones that i have come accross.
Any help would be great.
sorry if my descriptions and technical lingo are dodgey.
Cheers Sean.
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Location: Melbourne
Registered: August 2003
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Re: 2TG rebuild questions
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Wed, 21 April 2004 07:20

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What shims do you need?
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Location: Newcastle
Registered: August 2002
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Re: 2TG rebuild questions
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Thu, 22 April 2004 05:31

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do you mean sizes?
77, 83, 91, 107, 111, 122.
Thanks for replying.
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Location: Canberra
Registered: March 2003
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Re: 2TG rebuild questions
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Thu, 22 April 2004 12:39

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Rebuilding my 2TG... Haven't gotten as far as shims yet... 
As far as clearances, "T Series Engine Repair Manual (Jun., 1978)" reckons:
Intake == 0.24 - 0.34 mm (0.009 - 0.013 inch)
Exhaust == 0.29 - 0.39 mm (0.011 - 0.015 inch)
Hope this helps.
BTW: Stupid question - "thou" is thousandths of an inch (eg 12 thou is 0.012 inch), right?
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Location: Newcastle
Registered: August 2002
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Re: 2TG rebuild questions
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Fri, 23 April 2004 02:01
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thanks casey, thats what i was after.
yep i meant thousandths of an inch.
Cheers mate.
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