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Chris Davey
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not so happy chappy :( Thu, 03 June 2004 11:33 Go to next message
Well, after all the hoohaa over my knocking noise we are pretty certain that it is the lifters. My original compression tests were 200 in 1,3,4&5 and 125 in 2 and 175 in 6. Then we did a leak down test and they were all around 12% which is pretty good. So I thought, how can the leak down test be good and the compression be bad. So I redid the compression test and this time all cylinders were at 180-185psi??? So all is good on the internal side of things Smile

Then we get the stethischope (spelling, rubber pipe) and listen on the block and you can hear the tapping noise near the front 2 cylinders on the exhaust side so we are 95% sure that it is the lifters. The only explanation we have is that while it has been on the trailer with no oil pressure the oil has run out of them and loosened them up and created the tapping noise. Anyone else ever heard of this happening?

So, now I have to pull the cams out and get some new lifters. Anyone know where to get some from and approximately how much?

Thanks


Very excited and relieved Chris Smile Smile Smile Razz

[Updated on: Sun, 06 June 2004 11:28]

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Mr DOHC
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Re: I am a happy chappy :) Thu, 03 June 2004 11:41 Go to previous messageGo to next message
y would u need new lifters, they just need oil pressure, just pull the plugs and coisl off and crank it over for a while, then chuck it back together and away u go
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Chris Davey
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Re: I am a happy chappy :) Thu, 03 June 2004 12:37 Go to previous messageGo to next message
have done that heaps while testing and the noise comes back only when their is compression in the cylinder.
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gianttomato
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Re: I am a happy chappy :) Thu, 03 June 2004 12:48 Go to previous messageGo to next message
You better go back to the drawing board. The JZ engines don't have "lifters".
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V8_MA61
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Re: I am a happy chappy :) Thu, 03 June 2004 12:50 Go to previous messageGo to next message
buckets dont they ? But they are in the head
No lifters or valve eqpt whatsover in the block.
If its noise in the block there is something wrong with ur bottom end...ie id strip it down asap.
Any sounds in the head could be the buckets etc

real motors...old v8s like mine have "lifters" in the block Razz j/k boys

[Updated on: Thu, 03 June 2004 12:55]

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Jag7799
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Re: I am a happy chappy :) Thu, 03 June 2004 12:53 Go to previous messageGo to next message
good to hear its nothing overly major..(we still hope)
hurry up and get it back together so we can race

[Updated on: Thu, 03 June 2004 12:53]

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Chris Davey
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Re: I am a happy chappy :) Thu, 03 June 2004 13:01 Go to previous messageGo to next message
ok ok, so the people that were helping me check it out have stinky old ford v8's (J/K Blake Razz) and they called them lifters. I didn't think that was what they were called as they certainly weren't lifting anything Smile

So they are called buckets? the little things underneath the camshaft that pushes on the valve I presume? (can't see down that far)
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gianttomato
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Re: I am a happy chappy :) Thu, 03 June 2004 13:05 Go to previous messageGo to next message
Yep, they are called buckets and there are no hydraulic lifters in or under there whatsoever.
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Chris Davey
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Re: I am a happy chappy :) Thu, 03 June 2004 13:07 Go to previous messageGo to next message
thanks for clearing that up Smile

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V8_MA61
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Re: I am a happy chappy :) Thu, 03 June 2004 13:07 Go to previous messageGo to next message
they sit on top of the springs which sit on top of the valves, but yes the cams run the buckets on their grinds (someone tell me the name of those please!)
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YelloRolla
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Re: I am a happy chappy :) Thu, 03 June 2004 15:19 Go to previous messageGo to next message
Bucket = Pail (handy for milk/water collection), Lifter = cam follower (either solid or hydraulic) in this case solid.

BUT the bucket is a lifter - Toyota call them "valve lifters"

Blake - they're called shims
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gianttomato
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Re: I am a happy chappy :) Thu, 03 June 2004 16:22 Go to previous messageGo to next message
Sure, but we all know he meant hydraulic ones - and there are none there.

So rethink the problem.
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YelloRolla
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Re: I am a happy chappy :) Thu, 03 June 2004 16:34 Go to previous messageGo to next message
Problem - hard to give accurate feed back without hearing it - it may even be and exhaust leak! That gives a loud ticking sound. Incorrect clearances will make the followers loud too because they don't engage the ramps on the cams properly.

I say put the hose away and use a screwdriverstethoscope.
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gianttomato
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Re: I am a happy chappy :) Fri, 04 June 2004 00:36 Go to previous messageGo to next message
Like Yellorolla said, throw away the hose. Listen with a screwdriver. Identify the cylinder and you MUST exclude a big end. Loud and banging is how I'd describe a big end noise, not a wide valve clearance (more of a tapping). The only way I could imagine that making a horrible noise is if a shim were dislodged, and that would be pretty obvious when you took off the rocker cover (another misnomer - no rockers under there Smile).

Once you have identified the cylinder, pull out the spark plug, turn the crank by hand till that cylinder is at TDC and then turn it over just a bit more, maybe 5-10 degrees (use a piece of dowel thru the spark plug hole as a guide by watching it go up and then slightly down). Then push on the dowel - if the dowel/piston drops 1 or 2mm and usually with a clunk, then the bearing is spun. It's crude, but it picks up a well spun bearing. Check the pistons beside as well. The only other way is to drop the sump and inspect the bearing caps.

[Updated on: Fri, 04 June 2004 00:37]

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Chris Davey
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Re: I am a happy chappy :) Fri, 04 June 2004 03:12 Go to previous messageGo to next message
*takes deep breath*

ok, now we did think that it was a big end bearing to begin with as it was also making a bit of a squealing noise sometimes as well as the tapping which seemed like it was tapping twice a revolution. I had to drive it for a little bit and the squealing suddenly stopped. So at that point we thought that the big end bearing had carked it and therfore no more noise however we dropped some oil out and there is no traces of anything metal in there so that is why we ruled out the big end bearing. But I will check it the way you said anyway. Would a big end bearing that is stuffed show up on a compression or leak down test?

Also, the noise really does appear to be coming from the top of the motor. As it taps a bit when the engine is running with the cam covers off and when we put the cam covers back on it seemed louder like it was echoing inside there.

I am pretty sure it is something above the valves though as it has good compression.

With the pipe stethiscope and you could feel it with your finger on the head also, it appeared to be coming from cylinder 1 or 2 on the exhaust side. When the engine was running with the cam covers off, we noticed that there seemed to be more oil flow around cylinders 5 & 6, is this normal? There was plenty of oil around all cylinders just seemed to be a bit more at 5&6.

Also, the actual noise came about after being on a trailor so there was no engine running and no oil pressure. Would it be feasible that the lack of oil pressure in the head has made the "solid lifter" come loose and cause a tapping noise?

*breaths out heavily*

[Updated on: Fri, 04 June 2004 03:13]

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V8_MA61
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Re: I am a happy chappy :) Fri, 04 June 2004 10:40 Go to previous messageGo to next message
its not a big end bearing

They make a LOUD knocking sound.
the bearing actually gets worn down so much it grabs onto the crank and hence u head a knock knock knock as the crank spins, therefore 99% of the time damaging, and sometimes killing the crank.

the lifters cant "come loose" either. THe shims on the cams lock them in!
And the engine wouldnt sonud very healthy at all if a lifter came loose, spring came out and it dropped a valve!

After all this, does anyone still think it could be a sticky lifter?

Chris - do an oil change and put 600ml of "MOREY's" oil treatment in it. Id recomend penriter hpr40 to mix it with.
Have you noticed it stops when the car warms up? Or dont u run it that long?

Blake

[Updated on: Fri, 04 June 2004 10:44]

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YelloRolla
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Re: I am a happy chappy :) Fri, 04 June 2004 13:46 Go to previous messageGo to next message
If you damage a big end, it quite often happens that the piston then hits the cylinder head giving a very loud knocking sound at the top end of the motor.

It will only give horrible leak down if the piston gets damaged (from lack of lube from the big end squirt hole in the conrod - sometimes they close over when a bearing is spun).

I still vote that it may be an exhaust leak - what steps have you taken to determine that it is NOT an exhaust leak.

When valve cover was off - did you make sure that the screws were in the oil breather? I have seen the screws in oil breathers come loose and then get hammered by a valve lifter.
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Chris Davey
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Re: I am a happy chappy :) Fri, 04 June 2004 20:27 Go to previous messageGo to next message
V8_MA61 wrote on Fri, 04 June 2004 20:40



does anyone still think it could be a sticky lifter?



We had a look at them while we cranked it over and they all seem to functioning correctly.

Quote:


Have you noticed it stops when the car warms up? Or dont u run it that long?



I had to drive it for about 5 minutes and that was the time that the squealing noise stopped and as we were driving the noise sort of changed pitch a bit? still pretty loud though.
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Chris Davey
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Re: I am a happy chappy :) Fri, 04 June 2004 20:30 Go to previous messageGo to next message
YelloRolla wrote on Fri, 04 June 2004 23:46


I still vote that it may be an exhaust leak - what steps have you taken to determine that it is NOT an exhaust leak.


looked and listened, any other advice Smile

Quote:


When valve cover was off - did you make sure that the screws were in the oil breather? I have seen the screws in oil breathers come loose and then get hammered by a valve lifter.

I don't exactly know what it looks like but I will check for anything loose.

As you can tell this is my first time pulling an engine apart Smile
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V8_MA61
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Re: I am a happy chappy :) Fri, 04 June 2004 22:53 Go to previous messageGo to next message
if it stops after a while it may be something simple. Try and oil change with hpr40 and put 600ml of moreys stuff in it. My sister's eunos rattles and sqeals at startup - theres nothing wrong with the motor, its just a noisy prick when you start it. And it becomes quiet when its warm. I.e when oil pressure is fine and circulating well.
Does the tapping stop when the car gets warm??

Good luck
Blake
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Chris Davey
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Re: I am a happy chappy :) Fri, 04 June 2004 23:04 Go to previous messageGo to next message
sorry forgot to answer that question Smile
After the 5 minute drive it did not stop but just slightly changed note. I haven't warmed it up fully since then but I will do it today.

The oil has just been changed about 50kms ago. It used to have 20-W50 in it. I put 10-W30 Repsol in it as that is what is recommended for the stock engine. What viscosity is the HPR40? I might add some of that Morey stuff to this current oil.

thanks
Chris
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V8_MA61
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Re: I am a happy chappy :) Fri, 04 June 2004 23:28 Go to previous messageGo to next message
HPR 40 is a 25w 70 oil

Moreys makes it very tacky..if u put moreys on your hand, you can see how it sticks to car components - hence it helps to lubricate.

I thnik it might be something minor wrong with your engine if this is all its doing.
Mores is $17 for 1L bottle, so use it wisely, and change the oil now if you need to.
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Chris Davey
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Re: I am a happy chappy :) Fri, 04 June 2004 23:57 Go to previous messageGo to next message
Ok, I just did the test GT said with the big end bearings and there was no movement at all so I can rule out big and little bearings.

Now, I am going to drain the oil fully and check for any remains of bearings in there.

Then I am buying some of this Morey's stuff to put in. Are you sure I should put the HPR40 in it as that is bloody thick compared to what I have currently!

thanks again
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Chris Davey
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Re: I am a happy chappy :) Sat, 05 June 2004 00:35 Go to previous messageGo to next message
nothing in the oil! looks good.

BTW might want to move this to the technical section hey Embarassed

going to get this Morey's stuff now.

later
Chris
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Jag7799
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Re: I am a happy chappy :) Sat, 05 June 2004 00:40 Go to previous messageGo to next message
lol good luck Smile
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Mr DOHC
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Re: I am a happy chappy :) Sat, 05 June 2004 03:01 Go to previous messageGo to next message
i was there that day and it is NOT an exhaust leak, definate tap from inside the engine.

am i to beleive that the 1JZ has shium under bucket setup with no hydraulic lifters at all, like an 18RG.

chris, check your valve clearance, if its ok, u might wana think about pulling the cams out and checking for a snapped valve spring
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gianttomato
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Re: I am a happy chappy :) Sat, 05 June 2004 03:09 Go to previous messageGo to next message
All JZs are shim on bucket.
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Chris Davey
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Re: I am a happy chappy :) Sat, 05 June 2004 04:38 Go to previous messageGo to next message
hmm, new info.

lifted the car up and put this Oil stabiliser in and when I started it, I saw some liquid coming out the exhaust? So I checked it out and it looks like coolant.

Does this mean I have blown a head gasket and if so why wouldn't the compression be down?

????????????????????????

Confused?
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Chris Davey
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Re: I am a happy chappy :) Sat, 05 June 2004 04:53 Go to previous messageGo to next message
forgot to mention that the tapping continued even when it got warm with the oil stabiliser in it.
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Chris Davey
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Re: I am a happy chappy :) Sat, 05 June 2004 06:59 Go to previous messageGo to next message
is there any way that water can get into the exhaust from the turbos as they are water cooled?
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V8_MA61
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Re: I am a happy chappy :) Sat, 05 June 2004 07:26 Go to previous messageGo to next message
1jzs run hot, the thicker oil is designed for turbo cars and motors running hot, if you read the label it says this. Also your engine isnt new, its getting old and worn components require more lubrication than obviously a thin oil can provide.

I run hpr40 on my ma70 and it works perfect...and the engine has only done 6000km now! And i cain the shit out of it regularly.I have no rattles, or any noises from the car whatsoever (apart from a buzzing coil!).
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V8_MA61
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Re: I am a happy chappy :) Sat, 05 June 2004 07:27 Go to previous messageGo to next message
the exhaust will be totally blocked off from the turbos water galleries surely?
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V8_MA61
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Re: I am a happy chappy :) Sat, 05 June 2004 07:29 Go to previous messageGo to next message
doesnt make a chuffing and farting noise does it? Then u could assess blown head gasket further...

Note: the stabilizer wont make a huge difference to the noise if its real bad...but its a good thing to have in your oil, trust me Smile
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Chris Davey
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Re: I am a happy chappy :) Sat, 05 June 2004 07:50 Go to previous messageGo to next message
no chuffing or anything. Idles as it usually does except there is water coming out of the exhaust and more water comes out when you rev it a little.

Started pulling the turbos off and got a bit stuck Sad Starting again tomorrow. If that is not the problem then the head will be coming off.

thanks
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Mr DOHC
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Re: I am a happy chappy :) Sat, 05 June 2004 07:52 Go to previous messageGo to next message
if there is a HG leak between your coolant galleries and the water is coming INTO the combustion chamber then u wont have a compression loss,

from what i am aware the water galleries in turbo's run around the oil galleries ang get nowhere near the exhaust wheel.

is it losing water
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Chris Davey
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Re: I am a happy chappy :) Sun, 06 June 2004 04:11 Go to previous messageGo to next message
yep it lost a bit of water.

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Mr DOHC
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Re: I am a happy chappy :) Sun, 06 June 2004 06:18 Go to previous messageGo to next message
if it is losing water then u may have a BHG between the combustion chamber and the water galleries and it pumping water into the combustion chamber but no gases INTO the water system
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Re: I am a happy chappy :) Sun, 06 June 2004 07:29 Go to previous messageGo to next message
Ok we tried to see if where the water was coming from by removing one turbo half off and removing both exhausts, then filled the radiator up and pressurized it. Strangely, no water came out either of the exhausts? However, there was a pressure leak somewhere in the system as the radiator cap was not pressurized when we took it off.

So we were stumped with that idea. So we decided to pull the sump off and have a look for slop in the bearings. (Thanks god we used a Chaser cross member Smile) I think they are called bearing retainers but they are the bits that hold the rods onto the crankshaft. There seemed to be a slight bit of sideways movement in them, however none up and down. Is this normal?

I have taken some photos of them as I don't know if this amount of wear is enough to cause the tapping noise so if anybody can make out anything from these pics, it would be greatly appreciated Smile

http://www.picturetrail.com/gallery/view?p=999& ;gid=4454885&uid=2274801&members=1

BTW the twin turbo setup is an absolute pain in the ass and if I have to pull the engine out, the twins are definitely not going back in there!

[Updated on: Sun, 06 June 2004 07:30]

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V8_MA61
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Re: I am a happy chappy :) Sun, 06 June 2004 08:35 Go to previous messageGo to next message
the water or oil isnt creamy coloured?

If its not its a big call saying youve got a BHG...
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Chris Davey
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Re: I am a happy chappy :) Sun, 06 June 2004 09:27 Go to previous messageGo to next message
there was no creamyness in the oil but the water that was coming out the exhaust was very brown but that could just be because of the crap in there.
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Mr DOHC
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Re: I am a happy chappy :) Sun, 06 June 2004 09:50 Go to previous messageGo to next message
Chris Davey wrote on Sun, 06 June 2004 19:27

there was no creamyness in the oil but the water that was coming out the exhaust was very brown but that could just be because of the crap in there.


could've just been mixing with teh carbon

i'd next take out the cams and check the valve buckets and springs

but b4 u do, check the valve clearance
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Chris Davey
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Re: I am a happy chappy :) Sun, 06 June 2004 10:05 Go to previous messageGo to next message
sorry for all these newbie questions, but how do you check valve clearance?
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V8_MA61
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Re: I am a happy chappy :) Sun, 06 June 2004 10:36 Go to previous messageGo to next message
Chris Davey wrote on Sun, 06 June 2004 20:05

sorry for all these newbie questions, but how do you check valve clearance?


take it to a qualified mechanic if you're not confident to do that...
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Chris Davey
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Re: I am a happy chappy :) Sun, 06 June 2004 10:44 Go to previous messageGo to next message
nah sounds easy. just need the figures that I am supposed to be getting.
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Re: I am a happy chappy :) Sun, 06 June 2004 10:55 Go to previous messageGo to next message
I noticed you said that the noise got softer as the engine warmed up...

Dare I suggest piston slap??? Or Piston Pin probs???

The piston will expand when the engine warms up and the noise will get softer whereas a bearing knock will get louder as the engine warms up as the oil gets thinner...

My guess here might just be piston probs, might have a cracked piston or something and that would rectify the compression loss too...
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Chris Davey
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Re: I am a happy chappy :) Sun, 06 June 2004 10:58 Go to previous messageGo to next message
Rolla Boy wrote on Sun, 06 June 2004 20:55

I noticed you said that the noise got softer as the engine warmed up...

Dare I suggest piston slap??? Or Piston Pin probs???

The piston will expand when the engine warms up and the noise will get softer whereas a bearing knock will get louder as the engine warms up as the oil gets thinner...

My guess here might just be piston probs, might have a cracked piston or something and that would rectify the compression loss too...


yeah, Gudgin (spelling) pin was a possibility that we were thinking of.

Compression is still good though.

Also, when we cranked the car over with no spark but spark plugs in there was no tapping so that means that there must be some compression to make the noise. I don't know if that helps find the problem though
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Rolla Boy
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Re: I am a happy chappy :) Sun, 06 June 2004 11:14 Go to previous messageGo to next message
A piston pin will give out a double knock on every stroke of the piston... Piston slap will be only one knock...

Didn't you say that compression was down in one or two clyinders???
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Chris Davey
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Re: I am a happy chappy :) Sun, 06 June 2004 11:17 Go to previous messageGo to next message
the original test was down somehow but I think they mustn't have screwed it in properly because we then retested it and they were all fine.

so not piston slap but possible piston pin.
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V8_MA61
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Re: I am a happy chappy :) Sun, 06 June 2004 11:19 Go to previous messageGo to next message
gudgeon pins wont make it rattle and squeal though, and pour out coolant from the exhaust.
its a very weird case chris, i mean what more can you do? its getting to the stage of pulling it down completely to assess all components. but this also means you know what your working with - like i did with the 7mge. And you can also know you are safe if you're planning a big hp single turbo...
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Chris Davey
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Re: I am a happy chappy :) Sun, 06 June 2004 11:24 Go to previous messageGo to next message
yeah, I have a feeling that there may be more than one problem.

What sort of sound does a loose gudgin pin make?

My plan is to check the valve clearances, then pull the cams out and check shims, buckets and valve springs. If there is no problem found then pull the head off which will most like be pulling the engine out of the car first.

Hopefully by the end of all of that I will find the problem.

Did you have a look at the pics blake? what do you think?
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Rolla Boy
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Re: I am a happy chappy :) Sun, 06 June 2004 11:27 Go to previous messageGo to next message
Well there seems to be all these noises and problems... Maybe it's more than one thing wrong with the motor...

And did you think that it might just be time to change the title of this thread??? How can you be such a happy chappy... My cooling system is having probs that i can't work out and it's frustrating the hell out of me... Replaced water pump, hoses, thermostat, pressure tested and the piece of shit still wants to overheat...
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Rolla Boy
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Re: not so happy chappy :( Sun, 06 June 2004 11:33 Go to previous messageGo to next message
Hehehe... Nice thread title Razz Razz Razz ...
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V8_MA61
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Re: I am a happy chappy :) Sun, 06 June 2004 11:36 Go to previous messageGo to next message
Chris Davey wrote on Sun, 06 June 2004 21:24

yeah, I have a feeling that there may be more than one problem.

What sort of sound does a loose gudgin pin make?

My plan is to check the valve clearances, then pull the cams out and check shims, buckets and valve springs. If there is no problem found then pull the head off which will most like be pulling the engine out of the car first.

Hopefully by the end of all of that I will find the problem.

Did you have a look at the pics blake? what do you think?



nah mate i couldnt get access to the site....dunno whats wrong with the site...

a gudgeon pin is what literally holds the rod to the piston...well keeps it in its place. If it broke/ was fucked...you'd be having much more problems than you're currently having.

Dude i wouldnt play around anymore, as you may start to upset other things/ make them worse whilst you keep starting it and taking/ replacing parts etc. At the end of the day its your call, but its a good thing to pull the head off....but then again, you may as well pull the motor out and have it on a engine stand to play around with.

[Updated on: Sun, 06 June 2004 11:37]

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Rolla Boy
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Re: not so happy chappy :( Sun, 06 June 2004 11:47 Go to previous messageGo to next message
I just took a look at the pics of the bearings and the crankshaft and they look fine to me... Did you measure the thickness of them by any chance???
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Mr DOHC
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Re: I am a happy chappy :) Sun, 06 June 2004 11:49 Go to previous messageGo to next message
but why would this happen after it has been towed 200k from the north coast, it was fine the day b4 and when it got to the drags it was fucked
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V8_MA61
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Re: not so happy chappy :( Sun, 06 June 2004 11:57 Go to previous messageGo to next message
hence i find it hard to believe its like a gudgeon pin! or BHG

[Updated on: Sun, 06 June 2004 11:57]

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thechuckster
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Re: not so happy chappy :( Sun, 06 June 2004 13:28 Go to previous messageGo to next message
what about a cracked head? might explain water making its way from cooling system to exhaust?

chris: seeing as you've pulling a few bearing caps off - and they look slightly worn and fine 0 - why not pull the head off or pull entire motor - as the bottom end really now needs re-torqing as per the manual.

this will also get you access to the top of the pistons and bore, where any sign of piston crown failure will be self evident.
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Chris Davey
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Re: not so happy chappy :( Mon, 07 June 2004 01:07 Go to previous messageGo to next message
thechuckster wrote on Sun, 06 June 2004 23:28

what about a cracked head? might explain water making its way from cooling system to exhaust?

chris: seeing as you've pulling a few bearing caps off - and they look slightly worn and fine 0 - why not pull the head off or pull entire motor - as the bottom end really now needs re-torqing as per the manual.

this will also get you access to the top of the pistons and bore, where any sign of piston crown failure will be self evident.


Yep, that is what I think I will have to do. Just have to organise an engine stand and an engine hoist. I guess in the end, if I still can't find the problem I will just have to buy another engine and use this one for parts.
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Jag7799
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Re: not so happy chappy :( Mon, 07 June 2004 05:55 Go to previous messageGo to next message
parting out a 1jz would score you alot of money
could get 500-600 for turbo's alone
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V8_MA61
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Re: not so happy chappy :( Mon, 07 June 2004 10:59 Go to previous messageGo to previous message
at least with the head off you can have it pressure, straightness and softness tested!
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