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Toymods » Tech & Conversions » DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration

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Toobs
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DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sat, 12 June 2004 15:57 Go to next message
Difficult isn't it Very Happy
http://www.rollamods.com/witzl/Toobs/fcd.jpg

[Updated on: Sat, 12 June 2004 16:19]

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Toobs
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Re: DIY Fuel Cut Defender Sat, 12 June 2004 15:59 Go to previous messageGo to next message
Heres a circuit to "calibrate" your AFM
http://www.rollamods.com/witzl/Toobs/map.jpg
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Toobs
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Re: DIY Fuel Cut Defender Sat, 12 June 2004 16:01 Go to previous messageGo to next message
Heres one to make your ECU retard your timing (or to stop it from retarding your timing)
http://www.rollamods.com/witzl/Toobs/retard.jpg

To stop the ECU retarding put the pot in series (like the one below)

[Updated on: Sat, 12 June 2004 16:17]

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Toobs
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Re: DIY Fuel Cut Defender Sat, 12 June 2004 16:02 Go to previous messageGo to next message
Heres one to trick your ECU into enriching your fuel mixture.
http://www.rollamods.com/witzl/Toobs/mixture.jpg
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oldcorollas
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Re: DIY Fuel Cut Defender Sat, 12 June 2004 16:23 Go to previous messageGo to next message
clipping MAP signal is dangerous.

instead of the ECU detecting excessive boost and cutting fuel, you 'clip' the MAP signal, so that the ECU doesn't know you've increased boost, and you lean out the motor and it blows up Very Happy

oops Wink

intake air temp could be useful...

but coolant temp one can be bad if the ECU thinks motor is still in 'warm up mode'

interesting tho.
meh, YMMV Wink


Cya, Stewart
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sat, 12 June 2004 16:41 Go to previous messageGo to next message
I was looking for details on how to stop the GT4 from limiting boost in first and second gears when I stumbled upon these...

If you use the coolant sensor circuit but put the pot in parallel with the sensor you could have change the temperature at which your ecu decides to retard things Very Happy
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ed_ma61
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sat, 12 June 2004 16:46 Go to previous messageGo to next message
in my experience:

- modifying the coolant temp with a pot results in shitful economy and no gain in power or drivability.

- toyota AFMs dont demonstrate a simple linear curve output. rather it is a cyclic step function and whacking a pot into that circuit does sweet fuck all

- changes to the air temp sensor make almost immesurable change to engine operating parameters.

ive not played with MAP sensors so i dont know about those ones Sad
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oldcorollas
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sat, 12 June 2004 17:10 Go to previous messageGo to next message
and the lord knows Ed tried Very Happy

Toobs, why does it limit boost in 1st and 2nd (and isn't that a good thing?)
if there is a gear switch, why not deactivate it instead?

agreed, if you knew how much the ECU retards timing based on temp, it may be useful, but as ed said, the fueling change is not usually huge...
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sat, 12 June 2004 17:15 Go to previous messageGo to next message
In the gtfour you can feel the ecu retarding things when the temperature is high (not the cars temp.. the intake air temp) I think it could prove useful to be able to alter these things.

I don't know how the first and second gear boost limit thing works... theres no gear switch... i originally thought it was just because there wasn't so much load on the engine in the lower gears but after a bit of reading it appears to be ecu controlled...

Classique claims to have had the limit removed on his beast but it was done before he bought the car so he doesn't know how it works... at least that was the response last time I asked / heard.
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ed_ma61
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sat, 12 June 2004 17:29 Go to previous messageGo to next message
instead of tricking the ecu, why not try and actually make the intake temps cooler? CAI?

also improve the cooling system and keep the head as cold as possible. keep those chamber temps down

id reckon the reason the ecu would be pulling timing when the intake temp rises is most likely that its detecting detontation. comb pressure/temp is just creeping up enough to tilt things over the limit?
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 00:24 Go to previous messageGo to next message
If it was because of detonation I would understand but the gtfour ecu does some funny stuff at times...

e.g. stops the w/a ic pump from running whilst the vehicles stationary.
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celicamad
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 00:25 Go to previous messageGo to next message
The map circuit works fine on both 1j and 3sgte , i have fitted to both .
you are not modifying the entire map signal only clipping it .
most of the time factory ecu maps dont go beyond the boost cut limit anyway so they are going to run rich anyway .

this is what happens on both of these engines

the thing to remember is the setup is important. try small adjustments to the pot and keep hitting boost cut then adjust a little more. as soon as you no longer cut then lock the pot with locktight or glue or whatever and leave it alone
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 00:47 Go to previous messageGo to next message
Probably best to have a fuel mixture meter in the car if you're going to mess with the map sensor... god knows you don't want your car to run lean and burn the sh!t out of valves etc.
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SUPRA MAN
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 00:57 Go to previous messageGo to next message
HKS, APEXI and many other big japanese brands spens hundreds of thousands of dollars perfecting these units, I'd prefer to pay the extra, to get one that I know does the right thing, is made for a specific purpose, has a warranty, made by HKS or APEXi, and usually comes with a pretty digital screen or flashing lights to let me know what is going on......
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 01:11 Go to previous messageGo to next message
Have you ever cracked open a brand name FCD?
I wouldn't be surprised if they are pretty much the same circuit but with some pretty flashing leds.
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SUPRA MAN
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 01:20 Go to previous messageGo to next message
yeah, a fcd is basicaly nothing but a few circuits....
but it is tried and tested, and garanteed not to fry your engine.
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 01:26 Go to previous messageGo to next message
Hmm... do they actually guarantee that the product will not kill your engine (or assist you in doing so)?
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SUPRA MAN
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 01:40 Go to previous messageGo to next message
it was made for a specific purpose.

I am only saying my opinion. I am not saying you have to agree, all I am sayiong is if you want an Air/Fuel controller, that you can control every 50prm through your whole rev range, use an Apexi SAFC II. I prefer to be able to know what my revs. air and fuel are doing, instead of just guessing.

As with the FCD, look at a HKS one, (as shown below) you ADJUST your boost cut, so you can run your desired boost, but it CANT SPIKE more than you let it. The HKS FCD DOES NOT REMOVE the fuel cut, it simply MOVES IT HIGHER. As with my last Supra, I used a HKS FCD to move the boost cut level to 17psi. That way i could run 15psi safely, and it would still make sure I could not go over 17psi.

moving the boost cut to another position just above your set boost level is good, it isnt just removed. so in the event of boost controller failure (or a mate playing with it) you wont run 55psi till your engine shits itself.

I'd prefer to pay the money, and do it properly Confused

http://www.japaneseimportparts.com/images/HKS%20FCD.jpg

[Updated on: Sun, 13 June 2004 01:40]

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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 02:31 Go to previous messageGo to next message
The one in the circuit shown does not remove the limit entirely... it just moves it up and is variable by the trimpot.

I agree that a proper AFC would be far better than an FCD but then if you're going to spend hundred of dollars on an AFC why not save up a little more and get a proper programmable ECU.
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 02:32 Go to previous messageGo to next message
Crack the HKS FCD open and let see whats going on in there... you know you want to!!! Very Happy
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midnight
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 03:17 Go to previous messageGo to next message
for anyone who wants to know, those circuits are from "21st century performance" a very very good book.
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 13 June 2004 03:24 Go to previous messageGo to next message
Any book stores or libraries you know of that have this book???
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midnight
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Tue, 15 June 2004 01:00 Go to previous messageGo to next message
all good motor book stores should have it... will set you back $70
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Tue, 15 June 2004 11:35 Go to previous messageGo to next message
Regarding your interest in removing the boost limiting in 1st and 2nd gear. Its a matter of removing the turbo VSV vacuum line.

On the wastegate of the turbo, there is 2 vacuum lines, one is the feedback from the compressor side, and the other disappears into the engine conenected to the vsv control device. By pulling and plugging the vaccum line that runs to the vsv controller, you will then have full boost in all gears. Easy huh.

Linky for you:

http://alltrac.net/mods/vsvmod.jpg
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Tue, 15 June 2004 11:42 Go to previous messageGo to next message
You're a legend lance!

I new I had seen something on Alltrac but they re-arranged the website a while ago and half of the good tech docs have disappeared (read: I can't find them)
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Tue, 15 June 2004 11:44 Go to previous messageGo to next message
Glad to be of service. Thats what you get when you study an engine for too long before you actually get the car. I am planning to buy a GT4, and knowing as much about the car before i get it helps.

BTW. on the alltrac site, its under easy mods.
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Tue, 15 June 2004 11:45 Go to previous messageGo to next message
Also, the easiest way to get to the valve is from under the car. Requires less crap to be removed. Or unless you have the turbo out already.
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Tue, 15 June 2004 12:30 Go to previous messageGo to next message
It doesn't look too hard... just have to remove the afm and associated pipework

You don't happen to know where the 14v fuel pump mod is do you???
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Tue, 15 June 2004 12:40 Go to previous messageGo to next message
i havn't found it since the site reshuffle, As far as i know, its just putting a different sized resistor from the signal so its on all the time. Other then that im not sure, U'de have to ask classique
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Tue, 15 June 2004 12:48 Go to previous messageGo to next message
Hmmm... yes I keep forgeting about Classique down there in lower downunder.
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Tue, 15 June 2004 22:50 Go to previous messageGo to next message
Also noticed taht you would like to run your wta pump all the time. Its just a matter of grounding one of the pins on the pump. It'll bypass the control circuitry, and will run all the time whilst the car is running.
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Wed, 16 June 2004 01:06 Go to previous messageGo to next message
I don't really have too much of a problem with heat soak... I'm running approx 14-15psi but it stays pretty cool most of the time... cold enough to touch anyway

I just cut the under bonnet insulation for the vents so that they can let the air in and out and everythings sweet!
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Wed, 16 June 2004 02:53 Go to previous messageGo to next message
Toobs wrote on Wed, 16 June 2004 11:06

I don't really have too much of a problem with heat soak... I'm running approx 14-15psi but it stays pretty cool most of the time... cold enough to touch anyway

I just cut the under bonnet insulation for the vents so that they can let the air in and out and everythings sweet!


More cooling is always welcomed though.
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Wed, 16 June 2004 03:31 Go to previous messageGo to next message
I would rather get to the VSV than block off the hose - or better yet, just grab a whole new aftermarket programmable ECU instead of dicking around with the toyota one (I should see my shrink about my toyota ECU issues)
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Wed, 16 June 2004 03:37 Go to previous messageGo to next message
FWDboy wrote on Wed, 16 June 2004 13:31

I would rather get to the VSV than block off the hose - or better yet, just grab a whole new aftermarket programmable ECU instead of dicking around with the toyota one (I should see my shrink about my toyota ECU issues)


This is true. But for the cost of buying 2 vaccum caps to block off the ends. Its cost affective. And doesn't affect operation at all. Just takes away boost control from the ecu. So be careful when boosting when its really hot. The VSV also serves as a boost limiter in some instances.
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Wed, 16 June 2004 03:50 Go to previous messageGo to next message
True - but I feel that usually a manufacturer does things for a reason (ie to keep the engine alive) and you either have to know your stuff or pay someone else who knows their stuff alot of cash to get things 'done right' (ie better than factory).
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Toobs
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Wed, 16 June 2004 06:19 Go to previous messageGo to next message
I think you'll find most of the time they are trying to make it more difficult for customers to break things via stupidity
(e.g. boosting to the point of detonation)
Therefore they put these things in place as an overly cautious way to minimise bad warranty claims

Apparently the reason they made the W/A IC switch off during idle was to minimise the running time of the IC pump thus increasing reliability...
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Karl_skewes
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 20 June 2004 00:35 Go to previous messageGo to next message
cool.
Water temp will enrich accell as well.. and if doing it to a high level, it will splutter.

Get an EMX or Megasquirt.
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Classique71
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Re: DIY Circuits.. FCD, Fuel Enrichment, Timing retard (or retard defender), AFM calibration Sun, 20 June 2004 03:19 Go to previous message
i should have checked in earlier ..

This is the thread showing all thats been done to my Gt4 re fuel pump mod .. ( and also a bonus CAI how to )

Mine may vary from others tested , so double check the faq's if you can find them!

http://forums.toymods.org.au/index.php?t=msg&t h=25997&rid=133&S=65be9cfe0fafae18311260d4 21c8ee97&pl_view=&start=0#msg_225392

Simple huh ?

Re VSV bloccking off - after reading this i has a bit of a peek , seems like this was done to mine ( now i know what im looking for )

She'll boost to around 14 PSI in all gears without drama ..

Only side effect seems to be the black fuel rich cloud she blows out under load
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