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maximum sensible exhaust size for 1jz Wed, 04 September 2002 12:22 Go to next message
hey guys,

Can someone please tell me if it's possible to have an exhaust so big (in diameter) that it becomes inefficient? what would be the optimal diameter for a 1jz exhaust? finance is irrelevant (i am speculating)

ryan
      
FLY PSI
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 12:31 Go to previous messageGo to next message
if it is turbo then u can have it dump out the side(but not legal) i would recomend about 3in as any bigger and it may start to get a bit loud(very illegal) Very Happy
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Alainve
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 12:56 Go to previous messageGo to next message
if its the turbo them 3 inch would be good but if its modified 3.5 to 4 inch will give good performance. any bigger and you couldn't lower your car cos if would scrape on every bump on the road. even 4 inch is almost too big
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FLY PSI
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 13:01 Go to previous messageGo to next message
anything over 3 inch is goin to be loud and over the legal noise limit of 90-96db unless u fit a restrictor which will reduce performance Smile
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Cool1
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 13:02 Go to previous messageGo to next message
I would say that a twin 2.5 inch system would be cheaper and easier to fit!
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Cool1
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 13:10 Go to previous messageGo to next message
On a turbo engine a bigger system doesn't necessarily mean it will be louder! Most of the time a smaller system can be louder due to the fact that the gases will resonate! But this theory will come down to who designs it! I reccomend getting a fully computer designed system, not one that is just put togeather with bits an peices that the shop has on the shelf!
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Alainve
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 13:15 Go to previous messageGo to next message
i 3 inch system should be good for a stock engine or even a lightly modified one and would definitely be cheaper than 2 x 2.5 inch as it takes less room and you don't need to buy 2 of everything.
but a twin system always looks the goods
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Cool1
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 13:22 Go to previous messageGo to next message
Belive it or not the 2.5 inch piping is much cheaper than the 3 inch! With the twin 2.5 inch system you can merge the 2 pipes into 1 large cat and muff box wich will make the job look pretty damm good and cheap!

I have some photos of a twin job I designed for an Escort! I could try and scan them if you wanna see my great design work?
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Alainve
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 13:44 Go to previous messageGo to next message
thats an interesting concept, i thought u meant 2 separate systems. the only problem i see with your twin setup is turbulence caused by the merging and splitting of the gas.am i right,front of system--> ===>--<====>--- <--muffler (just a shitty interperetation but i think it works)

BUT after doing some maths the 3 inch comes up tops with 2.1 square inches more surface area or effectively 30% more flow potential... you cant argue with that.
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Alainve
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 13:50 Go to previous messageGo to next message
Embarassed stupid me Embarassed whoops i forgot to double the 2.5 inch figures... its actually tipped the other way in favour of the 2x2.5 inches.... Embarassed for about the same amount 30%
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Cool1
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 13:50 Go to previous messageGo to next message
Thats true but doing it the way I said will save a bunch of money, plus it looks great! And yes there can be a problem with the gases merging if it is'nt designed correctly! I did make that mistake Sad

For some reason when you go above 2.5 inches the price seems to double for every half inch! Has anyone else noticed this?
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FLY PSI
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 13:55 Go to previous messageGo to next message
i priced a 3inch for my et pulsar and it was $1050 mandral bent and about$550 in 2.5in Shocked
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Cool1
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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 13:57 Go to previous messageGo to next message
Its unbelivable isn't it Evil or Very Mad The only reson I can see is because the 3 inch piping does'nt get use as much?

[Updated on: Wed, 04 September 2002 13:59]

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poombah
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icon10.gif  Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 15:18 Go to previous messageGo to next message

I got a 3" Dump, 3" HiFlow Cat, Huge riceboy muffler.

ITs pretty loud... actually when you floor it and hit about 5-6k rpm it sounds like a dumped v8 Razz

Just a note, if its an auto like mine, and you value your hearing, get at least one resonator fitted. I dont mind because i like the noise, but inside the car the drone is deafening when your at around 2000 rpm (ie doing 60-70km/h) and i get heaps of complaints from passengers and rude looks from people in cars next to me whos windows vibrate Smile

Apparently manuals dont suffer from this... but yeah. I like the loud drone, it does take a bit of getting used to, im tone deaf to it now so its ok, but the hummm can give you headaches if you do alot hill driving as its always working in the low rev range.

Mine was Fitted by GENIE in WA. All up it cost me $1500 fitted and that included a restricter they made up but im yet to pick up.


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Re: maximum sensible exhaust size for 1jz Wed, 04 September 2002 22:19 Go to previous messageGo to next message
Big is good, twins are best!!

I have twin 2.75 inch from the turbo's (twin pipes) into twin 2.5 inch cats and twin 2.5 inch straight through mufflers, joining (behind dif)into a single 3.5 inch truck resonator!

system owes me very little, and its as quiet as a mouse!!

I'll try for some pics.

but it flows good and has no ground clearance issues.


Matt
      
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 02:27 Go to previous messageGo to next message
Yeah I prefer twin systems myself! If I design a system in the future for my Celica i'll be most likely doing a twin 2.75 or a twin 3 inch system! I'm can get those 2 sizes in stainless piping for about the same price as the cheap crap! Then i'll just need somebody to do the bending for me!
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GIN51E
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 02:56 Go to previous messageGo to next message
is it right that bigger isn't always better as you need a certain level of back preassure?


(this message turned me into a forums junkie Evil or Very Mad Evil or Very Mad )
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 03:40 Go to previous messageGo to next message
Back pressure is only an issue on non turbocharged engines, with a turbo there is more than enough back pressure produced by the exhaust turbine so as big as possible is the best possible option ofr turbo exhausts. that said there is some benefit to be had from certain designs.

I would not run a split system on a NA 4 cyl, 4 into 1 extractors have long been proven to make best torque and power, you need the pulse from all 4 cylinders to scavenge exhaust gasses from the other cylinders.

Matt
      
draven
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 07:41 Go to previous messageGo to next message
just remember that beyond about 3.5", you're not going to get any gains at all (unless you're going for a 700bhp car).. all you're going to do is make lowering your car harder, cops pay more attention to the god-awful noise, and add extra weight.
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GIN51E
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 07:46 Go to previous messageGo to next message
what i find funny is when you look at full rally spec cars like evo's wrx's ect on many of them they could only have 2inch exhaust where you see someone in there fat standard CIVIC with 3" exhausts Rolling Eyes Rolling Eyes Rolling Eyes
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Nark
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icon3.gif  Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 08:01 Go to previous messageGo to next message
I've seen many CRXs with 4 2.5" exhausts... One for each 400cc cylinder I suppose...............
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 08:08 Go to previous messageGo to next message
and if they were really 4 separate exhaust systems they would go CRAP !!

      
Dylo
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 08:47 Go to previous messageGo to next message
Hey guys,
Im getting a 3inch mandrel system for my 1G-GTE next week, and ive been looking arounda bit. The best price i came up with was $1000 for whatever i wanted in 3 inch.

So i get a good hiflow muff and Cat, nice tip, new 3inch turbo dump pipe, and either under or over diff depending on what fits better.

Cant wait for next week when it all happends!
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Bounty
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 09:02 Go to previous messageGo to next message
That sounds like and alright qoute, I enquierd at Hi tech mufflers for twin down pipes off the turbos and 3" stainless steel all the way and they quoted me $2800. Bit pricey for my taste. Rolling Eyes
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 09:09 Go to previous messageGo to next message
hey guys!
thanks alot for your suggestions, they will be taken into careful consideration.
money isn't an issue as i can get mandrel bends up to 4.5 inches at work. (truck exhausts!)
i'm buying an mx73 cressida, so a dual exhaust will probably not be do-able.

i guess a 3inch looks like the best answer.

once again thanks alot!

ryan

btw: is 2000-2500 a good deal for an mx73??

      
mx83toy
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 10:09 Go to previous messageGo to next message
i'm going twin dumppipes 3" all the way through
costing me just under a grand
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Bounty
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 10:37 Go to previous messageGo to next message
where u geting that done?
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mx83toy
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 11:52 Go to previous messageGo to next message
i'd tell ya but i'd have to kill ya!!!!!

i'm getting it done mates rates plus im providing the cannon type muffler

its actually less than a grand

look if job turns out good i'll tell you guyz else yeah....
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Manny
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 12:13 Go to previous messageGo to next message
Originally I had a 3" dump off the cast Y-piece into 3" Flex, 3" hi-flow cat to 2 X 2.5" resonators and 2 X 2.5" mufflers with standard tips - relatively quiet. Ground clearance was pretty bad, especially in large shopping centre speed humps and driveways.

Went to Brendan's twin dump pipes straight off the turbos and went 2.5"all the way incl. 2 X 2.5" flex, 2 X 2.5"hi flow cats and previous twin 2.5" resonators and mufflers/tips - it became loud as hell at idle even though the original resonators and mufflers were retained. Sweet music to my ears at full song though. Ground clearance is great now.

We stuck a 2" cross pipe after the cats and this reduced the noise somewhat - plan is to drop in another cross pipe before the cat to quieten it down even more.

I believe that inadequate backpressure on the 1J may be detrimental to performance. When I fitted Brendans twin 2.5" dump pipes in the backyard, I had to drive about 8 kms to my exhaust place when I had to remake/refit the exhaust - I was dumping straight to the atmosphere just below the gearbox. During the whole 8 km drive, the engine refused to make any boost - like driving with blown turbos - would not rev past 4500 rpm !!
Was loud as hell too - should of seen the look on everyones face as I approached and passed by in 7.45am peak hour traffic Smile

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draven
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 13:33 Go to previous messageGo to next message
dylo... castle hill exhausts can almost certainly do it for you cheaper than $1000, you might wnat to give them a call (unless it's too late to pull out, or there's somehting special about your system)
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alakasam
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 15:27 Go to previous messageGo to next message
whatever you decide just don't do what this guy did!!!!


http://www.coolcars.yo.lv/cars.htm

13th picture down on the right..


most of you have probable seen these pics before

for those who haven't.... SOOOOOOOOO funny


Smile
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jza70-mel
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Re: maximum sensible exhaust size for 1jz Thu, 05 September 2002 16:11 Go to previous messageGo to next message
I have a 3 inch system from turbo Y piece and it is loud!
It is 3 inch downpipe to 3 inch flex then high flow cat, 2(!) resonators AND a muffler. I think exhaust design is a bit of a black art (or you need a supercomputer). I took the car back twice to add resonators each time because it was too loud for me. The system does get quieter after a few thousand Km's as carbon builds up in the pipes. It still resonates at about 2000rpm (a consistent problem with 1JZ's I think), enough yo set off car alarms in undercover car parks.

Also, With the 3 inch system, I had them put in some bash plates because I keep scraping on speed bumps. There's no worry about denting the stainless pipe though - that stuff is STRONG!
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Dylo
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Re: maximum sensible exhaust size for 1jz Fri, 06 September 2002 03:37 Go to previous messageGo to next message
Draven,
Yeah i probably could get it cheaper in Sydney, but im in ACT and driving to sydney in my unrego'd Celica with no exhaust is a bit of a worry! Razz

So yeah the cheapest one i found round here was a grand (and also closest to my house! Smile )

Does anyone in ACT know where i could get it cheaper tho maybe?!

My quote was from Braddon Exhaust.
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Bounty
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Re: maximum sensible exhaust size for 1jz Fri, 06 September 2002 09:20 Go to previous messageGo to next message
I want to get an exhaust system oneday but i want the performance without all the noise, seems like u cant have it to much like that can ya? coz i got sick of having a heaps loud exhaust in the corolla
a cat and one muffler it gets to ya Razz
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TE72_Turbo
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Re: maximum sensible exhaust size for 1jz Fri, 06 September 2002 09:51 Go to previous messageGo to next message
if you want a quiet system, look for a decent muffler, this will make far more difference than pipe diameter or system design. A well designed system will still resonate with a shit muffler.

Just because a muffler is quiet does not mean it will be restrictive. The best value to go for is an imported second hand 3" (or larger if your pipe diameter requires) straight through muffler from Japan, one particularly good brand that sells for between $80 & &100 at jap import wreckers is Fujitsubo. be aware though that the jap mufflers have quite a large body, and may be difficult to fit under a TA/RA celica, but fine on a larger car.

I made my own 3" mandrel system, its a hell of an intensive job without a car hoist, but much cheaper than paying for labour at a workshop! straight pipe, mandrel bends & donuts cost me $195. I also bought a cheap locally sourced new muffler (3" straight through Supercat Brand) for $100 cash, and it sounds shite compared to the jap muffler for $80 second hand.
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Stefan
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Re: maximum sensible exhaust size for 1jz Fri, 06 September 2002 13:39 Go to previous messageGo to next message
TOYO3T wrote on Thu, 05 September 2002 13:40


I would not run a split system on a NA 4 cyl, 4 into 1 extractors have long been proven to make best torque and power, you need the pulse from all 4 cylinders to scavenge exhaust gasses from the other cylinders.

Matt



I always thought 4-1 extractors were only for high rpm use, and 4-2-1 were best for torque and driveability.

On the topic of exhuast size, on a NA car after a certain size you just loose backpressure. For instance, the guys in the US with HEAVILLY modified 22REs or 20r/22r hybrids don't go bigger than 2.5". Many recommend 2.25" as the optimum.

I don't know the story with a 6cyl car, but I'd be careful about going huge just for the sake of it.



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scrote
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Re: maximum sensible exhaust size for 1jz Fri, 06 September 2002 13:45 Go to previous messageGo to next message
try variflow exhausts. i think there in liverpool.

this place custom makes everything to your needs, down to cats and mufflers are all hand made and desighned for straight thru flow and noise level that you are after.
from what i can tell they are also the only exhaust shop that has done dyno testing on diffrent size exhaust and engines so will be able to give you the best size possible.
they have not yet done any major promotions so are still quite cheap. ( friend just got custom 3 inch system done for $1100 on his fj20 corona)
most of there work up to date has been on race cars etc.

thats my 2cents
and thats where the my 1j cressidas goin as soon as i find the $$$$$$$$$
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Stefan
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Re: maximum sensible exhaust size for 1jz Fri, 06 September 2002 13:47 Go to previous messageGo to next message
Bounty wrote on Fri, 06 September 2002 19:20

I want to get an exhaust system oneday but i want the performance without all the noise, seems like u cant have it to much like that can ya? coz i got sick of having a heaps loud exhaust in the corolla
a cat and one muffler it gets to ya Razz


I don't think it *has* to be really loud. I remember reading an autospeed article that reviewed lots of different mufflers. I think the loudest ones actually had the most restriction and it was one of the more quiet ones that won their power gains test.

Don't think I'm against exaust noise - gotta have some character, and I love the sound mine (2" all the way, previous owner did the muffler so don't know what brand) makes at WOT and on overrun. Just don't make it into fart sounding ricerocket, or something that is obnoxious for the sake of it that you can't talk over at idle.
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draven
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Re: maximum sensible exhaust size for 1jz Fri, 06 September 2002 15:07 Go to previous messageGo to next message
my friend's 300zx has "a beautiful exhaust system" (in the words of the manager of UAS, castle hill)
twin 3" pipes off the turbos, into twin bullet cats, into twin (small) resonators, then into the 2 biggest mufflers I've ever seen on a car. 8" barrel, and they run from his rear axle to within 3" of the back of the car, onto 4" tips.
Quieter than my car, and apparently awesome for performance

not helpful on a toymods forum, but thought I'd make a mention of it Smile
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1jheavan
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icon10.gif  Re: maximum sensible???????? exhaust size for 1jz Sat, 07 September 2002 00:18 Go to previous messageGo to next message
Rolling Eyes I Measured up under my soarer(mz12) there was at least 10 inches so i reckkun u get two 10 inch pipes each reducing down to about 3 inch and that should get u enufffff flow
IF ur worried about bottoming out, dont because u just fit tiny castor wheels to the underside(just weld em on) of the exhaust simple my other option is to hight mount the ct12s high(about 20 inches out of the bonnet and have the same twin 3-10 inch pies goin up to the rola roof racks and then flare the ends 45deg and make them exit about the rear qaurter glass one each side i have drawings available for a small technical fee of $25.00 THATS JUST ONE CASE OF BEER............

THAT should be SUFFICIENT...........
Evil or Very Mad

Sorry But i could not help myself
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fj20
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Re: maximum sensible???????? exhaust size for 1jz Sat, 07 September 2002 01:20 Go to previous messageGo to next message
Hi
Give VARIFLOW TECHNOLOGY in Wollongong a buzz.
on 0409 288 347 or 0414 416 748.
These guys are extremely good and build bullet proof, custom made, high flow low DB exhaust systems. And there prices are realistic and reasonable unlike many Sydney exhaust shops.
I had my 3.5" system made up on my FJ20ET RT40 Corona and I was stoked with the result. All TIG welded and mandrel bends.
-Regards Mike
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draven
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Re: maximum sensible???????? exhaust size for 1jz Sat, 07 September 2002 01:33 Go to previous messageGo to next message
how much did you end up paying for that system?
and congrats on getting your paws on an FJ20DET
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fj20
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Re: maximum sensible???????? exhaust size for 1jz Sun, 08 September 2002 07:03 Go to previous message
Hi draven
I ended up paying $990 including GST. For the custom system by VARIFLOW TECHNOLOGY.
-Regards Mike

[Updated on: Mon, 09 September 2002 03:24]

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