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HighRolla
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Povo turbo install and MAP sensor bleeding 4AGE Fri, 09 July 2004 14:15 Go to next message
Ok guys I know most of you say go for a GZE computer or aftermarket but I'm attempting a turbo install on a stock 4AGE in an AE82 running the standard ECU, injectors etc Rolling Eyes

I am going to double check tommorrow but I'm thinking my 4AGE is in fact a MAP sensored version.

So I'm thinking now if I upgrade the fuel pressure regulator this will supply more fuel (i.e. richer) at all conditions unless oxy sensor can reduce the duty cycle to reduce fuel delivery.

If I also put a bleed on the MAP sensor to allow for maximum boost of 5 psi this will cause it to run leaner as at full boost the MAP sensor will read max presssure value ( I.e atmospheric), this would cause it to run leaner for each intake manifold pressure.

I was hoping these two would level things out slightly but the larger FPR will allow for the extra fuel needed at boost.

Found this
http://minimopar.knizefamily.net/perf/bleed-map.ht ml

Anyone had any experience with dodgy setups like this?


Thanks,
Ben
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HighRolla
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Re: Povo turbo install and MAP sensor bleeding 4AGE Fri, 09 July 2004 14:57 Go to previous messageGo to next message
Also found this way to trick the MAP sensor, however this only changes it's output when over pressure is detected..i.e. this mod will prevent engine from shutting down (allows high voltage to be maintained)

http://www.thedodgegarage.com/turbo_map.html

[Updated on: Fri, 09 July 2004 14:58]

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Alainve
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Re: Povo turbo install and MAP sensor bleeding 4AGE Fri, 09 July 2004 15:17 Go to previous messageGo to next message
did you realise that your stock computer reads only vacume.
this also means your map sensor only reads vacume
thus adding boost to the system makes both run out of calibration and most probably will either shut down or kill your engine.

there are reasons why people use those computers yours wont work.

ps. if it was an AFM then theres no real problems it can be done. MAP means do it poperly
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FKN16V
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Re: Povo turbo install and MAP sensor bleeding 4AGE Fri, 09 July 2004 22:45 Go to previous messageGo to next message
Map sensor can/will read boost, not much thou.
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HighRolla
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Re: Povo turbo install and MAP sensor bleeding 4AGE Sat, 10 July 2004 00:13 Go to previous messageGo to next message
The diode trick is to stop the MAP sensor shutting down the engine due to over boost protection. I'm going to ask Pulcino on these forums as he has done this.

I realise the map sensors only really read up to atmospheric which is vacuum so even if you put the diode in it will only run as rich as when you floor it without boost.

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thechuckster
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Re: Povo turbo install and MAP sensor bleeding 4AGE Sat, 10 July 2004 01:05 Go to previous messageGo to next message
regardless of ECU or fuel pressure, your injectors will not be up to the job and you'll run lean under boost and kill the pistons & head and more.

Compare the data of these 4AGE injectors with the 4AGZE at the bottom - you simply can't push enough fuel thru the AGE models into the engine to suit boost.

Overriding boost protection will only increase the likelihood of engine damage and the amount you'll do... increasing fuel pressure won't be enough and all you'll do is run uber rich when not on boost.

fact: turbo engines demand more fuel than a NA system (on same engine) can supply.

...please reconsider what you're doing - at least get some bigger injectors.

4AGE dark grey
182cc/min
36.4 est Hp each
255 Fuel pressure (Kpa)

4AGE pink
200cc/min
40.0 est Hp each
290 Fuel pressure (Kpa)

4AGE blue
210cc/min
42.0 est Hp each
255 Fuel pressure (Kpa)

4AGE beige
210cc/min
42.6 est Hp each
255 Fuel pressure (Kpa)

4AGE green (and violet)
250cc/min
50.0 est Hp each
290 Fuel pressure (Kpa)

4AGZE red/orange
365cc/min
73.0 est Hp each
255 Fuel pressure (Kpa)

(data from Ausospeed article 0102) - if you want PDF of article, PM me off-list.
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HighRolla
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Re: Povo turbo install and MAP sensor bleeding 4AGE Sat, 10 July 2004 01:41 Go to previous messageGo to next message
thanks Chuckster - will consider the injectors Smile . According to that article the lowest grade injectors are good for 108kw (all I would be after) at that fuel rail pressure.

By increasing the fuel rail pressure this will increase the amount of flow through the injectors for a given pulse width. I think Pulcino and I know drifter 4ag are running the standard injectors running mild boost.. I definately see your point chuckster.

I just don't know how GZE injectors will run off a GE computer

I suppose I could run the cold start injector off a pressure switch if I didn't use the GZE injectors

[Updated on: Sat, 10 July 2004 03:45]

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Alainve
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Re: Povo turbo install and MAP sensor bleeding 4AGE Sat, 10 July 2004 03:54 Go to previous messageGo to next message
if it has been done before i guess it can be done again.
with the injectors just make sure you either get the same ohm rating OR get an appropriate resistor to suit.
my GZE didnt fire the injectors without the solenoid resistor in place so if yours has a similar resistor then all is good otherwise you will need to source a resistor too. around $50 from memory
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thechuckster
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Re: Povo turbo install and MAP sensor bleeding 4AGE Sat, 10 July 2004 06:57 Go to previous messageGo to next message
all the 4agXe injector are same impedance (2ohms) - they all need the resistor pack.

you could use resistor pack from any 4agXe engine bay.

Are you sure they're running the 4ag computer with boost? seeing as the fueling and spark tables will not have any compensation for boost (e.g. extra fueling, ignition retard) i'd say you're after an ECU that uses an AFM

Even if the MAP sensor is able to safely see boost, the ECU will have no way of safely dealing with that kind of data.

if you do use an NA ECU on a boosted engine, it might pay to have a quick dyno run to see howthe A/F mix is under boost.
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HighRolla
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Re: Povo turbo install and MAP sensor bleeding 4AGE Sun, 11 July 2004 08:03 Go to previous message
Does anybody know much about the Toyota Cold Start injector (CSI) or used it to give extra fuel?

I would like to keep the ECU and injectors standard so I am now hoping to operate the CSI off a pressure switch allowing the extra injector to kick in at just over atmospheric pressure.

I have read up on Toyota manual and found that the CSI runs off a time switch and signal from the ECU to determine injector duration (measured in seconds). This means that the injector is a different type i.e. does not operate off "pulses"..instead providing continual flow??? So you could connect this up to a pressure switch operating just over 1psi??


Does anybody know about how much flow a CSI can do and whether anybody has done this successfully?

PS I'm going to pull off the connector to check my car works ok without CSI - it has the AAV thingo aswell for cold start idle up

I would then use the diode trick on the MAP sensor to ignore boost. But then there is no over boost protection so would have to be careful.

Thanks for the help so far!



Quote:

A suitable pressure switch is an adjustable Hobbs unit (pictured), available from auto instrument suppliers. However, this switch is relatively expensive and a cheaper unit is easily found. Spa bath suppliers stock a pressure-operated switch that is ideal for forced aspirated car use. The pressure switch is designed to work as part of the air-actuated switching system which is used in a spa bath so that bathers don't have to directly operate high voltage switches. The switch triggers at around 1 psi and costs about half that of a traditional automotive pressure switch. If a switching pressure above 1 psi is required, simply tee a variable bleed into the pressure line leading to the switch. Adjusting the amount of bleed will change the switch-on point.



http://www.autospeed.com.au/cms/A_0090/article.htm l

[Updated on: Mon, 12 July 2004 12:26]

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