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Toymods » Tech & Conversions » Trial fitting turbo in AE82..attn: 4AGZE turbo AE82 people..please(warning:about 350kb of photos)

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HighRolla
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January 2004
Trial fitting turbo in AE82..attn: 4AGZE turbo AE82 people..please(warning:about 350kb of photos) Sun, 01 August 2004 03:38 Go to next message
I'm having trouble trying to figure out how to mount this turbo onto a 4age in an ae82. There is not much room up front, the turbo is a TD04 off a rex. I wonder whether I should get a smaller turbo..however I know Dale etc have fitted this on a starlet etc. Fan and starter motor are pretty much in way and I also want to be able to change oil filter once in a while.

Any ideas would be great..especially if you've done it before on a similar car ( I think even the ae92s have more room than ae82 between radiator and bock:( )

Here are some pics:


1st pic - exhaust housing to passenger side of car.

Advantage - gives good room to get the exhaust manifold tho bolt up to turbo. However as can be seen in 2nd pic there is the start motor to cotend with, which the main body of the exhaust housing will likely interfere with.
http://img31.exs.cx/img31/5314/5761.jpg

http://img40.exs.cx/img40/3481/6674.jpg

3rd pic - Comp side to passenger side

Intake piping to TB may be easier from this bit I sense it would be difficult to make the manifold to bolt up to this as the exhaust flange on turbo is quite close to engine

http://img40.exs.cx/img40/3365/6675.jpg

4th Pic and rest to follow: Exhaust side to Passenger side

This may look like the best option but there is minimal space to get the manifold in there! With the exhaust housing right up against radiator there is only a gap of about 5-6cm from engine to turbine flange Sad

http://img40.exs.cx/img40/9307/6676.jpg

http://img40.exs.cx/img40/3706/6678.jpg


http://img40.exs.cx/img40/411/6680.jpg

http://img40.exs.cx/img40/4925/6681.jpg

[Updated on: Sun, 01 August 2004 11:22]

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THE WITZL
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Re: Trial fiting turbo in AE82 (warning about 350kb of photos) Sun, 01 August 2004 03:50 Go to previous messageGo to next message
take off your existing manifold first dude Twisted Evil


Maybe have a chat with the guys down at castle hill exhaust or your local exhaust shop.
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HighRolla
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Re: Trial fiting turbo in AE82..attn: 4AGZE turbo AE82 people..please(warning:about 350kb of photos) Sun, 01 August 2004 03:55 Go to previous messageGo to next message
Added a bit more text above. Yeah better take off exhaust mani to have better look. I was having quick look before taking anything off. Might have to soak the nuts with penetrating oil first they look bloody rusty.

Just trying to get advise from those more experienced who have pssibly done this on an ae82 (ie. cheating)

Thanks

[Updated on: Sun, 01 August 2004 04:10]

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adavy84
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Perth, WA
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February 2003
 
Re: Trial fitting turbo in AE82..attn: 4AGZE turbo AE82 people..please(warning:about 350kb of photos Sun, 01 August 2004 08:50 Go to previous messageGo to next message
take the manifold off and you should beable to mount the turbo down low, just above the front engine mount and have the dump pipe come off to the drivers side.

thats how i mounted my t25g on my ae82, its a tight fit but also has the a/c, p/s and alt all there too.

good luck
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HighRolla
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Re: Trial fitting turbo in AE82..attn: 4AGZE turbo AE82 people..please(warning:about 350kb of photos Sun, 01 August 2004 10:30 Go to previous messageGo to next message
Thanks Adavy. I'll take it off next weekend probably and have a better look.

So your exhust side was on the drivers side., comp on the passenger side. Did you move/add cooling fan? Can you still change your oil filter easily?

Cheers
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HighRolla
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Re: Trial fitting turbo in AE82..attn: 4AGZE turbo AE82 people..please(warning:about 350kb of photos Sun, 01 August 2004 12:50 Go to previous messageGo to next message
ae82 turbo men out there?
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adavy84
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Perth, WA
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February 2003
 
Re: Trial fitting turbo in AE82..attn: 4AGZE turbo AE82 people..please(warning:about 350kb of photos Sun, 01 August 2004 13:24 Go to previous messageGo to next message
Yes i have a 3inch dump on drivers side and the is just enough room to get the oil filter off.. as for fans i did have to leave it off as the turbo intake pipe does get in the way.
but you can easy fit one infront of the radiator if ur not using a/c. Mine has none and doesnt get hot at all, tho i havent tried it in summer yet.

cheers
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HighRolla
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Re: Trial fitting turbo in AE82..attn: 4AGZE turbo AE82 people..please(warning:about 350kb of photos Sun, 01 August 2004 23:33 Go to previous messageGo to next message
Thanks Aadavy. I do want to keep my aircon connected but I know my car needs the thermo. In summer the temp can rise just above half then the thermo kicks in and brings temp back to 1/2 on th gauge, with the turbo there will probably be even more heat.
I'll have to think about how to get extra cooling, maybe slimmer fan etc. I'll have to think about theat one and I guess see what fits in, any ideas would be good.

Cheers
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HighRolla
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Re: Trial fitting turbo in AE82..attn: 4AGZE turbo AE82 people..please(warning:about 350kb of photos Mon, 02 August 2004 09:43 Go to previous messageGo to next message
Any ideas on mounting extra fans or small radiators etc?

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HighRolla
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Re: Trial fitting turbo in AE82..attn: 4AGZE turbo AE82 people..please(warning:about 350kb of photos Mon, 02 August 2004 11:58 Go to previous message
http://www.projectbronco.com/Technical_Articles/Au x_Fan.htm


This fan looks pretty slim (hard to tell though). But this would be blowing instead of sucking. Can you swap terminals to get them to suck? I don't know how effective this would be or whether it would be good for them.

http://www.projectbronco.com/images/aux_fan_01.jpg
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