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Toymods » Tech & Conversions » converting 4AGE to Weber Quad Throttle Bodies

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rallysprinter
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Hobart
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August 2003
converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 03:57 Go to next message
I'm now at a point where I want to put in some new cams in the RWD 4AGE, so I might as well convert to QTBs at the same time rather than tune it twice.

I already have a set of old 40mm DCOE webers, 3 ramtubes, 3 unifilters and a redline manifold.
The Microtech MT8 is capable of running from TPS only so what's stopping me?

I assume I still need the O rings between webers and manifold?
Is the standard TPS a switch type or variable?
Any ideas on where to mount the TPS on the side of the weber linkage?
What do I do with the vacume hose from the fuel rail?
Is there a temperature/cold start sender in the standard manifold? Does the MT8 use it?
Does anyone have a basic map for TPS only in a MT8?

What else have I forgotten? Has anyone else done QTB-Webers and MT8 before?

Cheers
Craig
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takai
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Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 04:08 Go to previous messageGo to next message
Im doing QTB using 20vs though, on an MT8.
Not sure on the setup of the weber throttles, but have a peek at this pic and you can see how its setup for me.
http://www.dysfunction.ws/albums/Sprinter/DSCF0001_011.jpg
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rallysprinter
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Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 04:15 Go to previous messageGo to next message
Thanks Takai. Looks like you've got the fuel return from the fuel rail blocked off. That's ok is it?
Can't see the TPS though. But then I've never seen 20V QTBs in person. Can you tell me where it is? Is it the far end of the QTBs?
Craig
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Ben Wilson
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Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 04:27 Go to previous messageGo to next message
rallysprinter - I built up a quad TB setup for a mates AE86 rally car.

I found the factory TPS wasn't good enough to run TPS based, so I modified the TB's to take a Haltech TPS.

This picture shows the factory TPS - I mounted the Haltech one in the same space (it took a little fiddling to get it to fit nicely)

http://www.ben.foo.cc/tricky.jpg

You should be OK to disconnect the vacuum hose from the regulator.

You won't need the cold start injector.

The other problem I had was the water outlet at the front of the head hit on the front thorttle body, I did a cut and shut to make it point down at about 45 degrees and it all worked out nicely.
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gianttomato
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Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 04:29 Go to previous messageGo to next message
You'll need to weld some injector bosses on to the manifold. You'll need to secure the fuel rail to the manifold too.
You'll need a variable TPS. You'd secure it to the Weber body with an adaptor bracket and hopefully a little modification of the end of the throttle shaft will be enough to make it work (depends on the TPS you use). Use the EFI temp sensor and make sure your Microtech can adequately compensate for temperature (which it should be able to do).

This guy did it to an SR20DE.
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Ben Wilson
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Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 04:30 Go to previous messageGo to next message
You don't need to weld injector bosses to the manifold - the 4ag has them in the head.
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oldcorollas
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Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 06:01 Go to previous messageGo to next message
Heya Ben,
is the Haltech TPS a "Spectrol" unit? if not, any branding on it?
Cya, Stewart
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RS1600
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June 2004
Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 07:13 Go to previous messageGo to next message
What was the type of manifold that you guys used to do the 20v ITB conversion. I am in the process of buying the bits for the conversion at the moment.
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rallysprinter
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Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 07:18 Go to previous messageGo to next message
Thanks guys.
So in summary.
1. Get a replacement TPS and mount it on the far end of one of the webers.
2. Blank off the fuel regulator at the far end of the fuel rail.
3. Mount a air temp sensor (somewhere near one of the bellmouths I expect).
4. Tow the car to a tuner and have them switch the Microtech from MAP to TPS, dump the old maps and set a new TPS map from scratch.

Anything else?
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takai
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Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 07:31 Go to previous messageGo to next message
I bough my manifold from T3 in the US. Quite a nice jobby. Some more photos of it at the end of the sprinter gallery on gallery.dysfunction.ws
As for the TPS setup, its at the firewall end.
The fuel return isnt blocked off, its just not plumbed in yet, so you cant see where it goes.

Do note with the T3 unit you have to do a cut/shut on the rear water outlet if you are converting a FWD engine. Because the pipe for the rear water outlet hits the manifold.

Ben used a converted Redline manifold, and i think got away without some of the hassles i currently have. Plus the engine he did it to was a factory RWD engine, so no annoying backward facing water outlets.
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ae86drift
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Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 07:46 Go to previous messageGo to next message
so get an 'ae86' 4A-GE and the t3 adaptor
the quads and a ecu
and WIN!

Very Happy
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takai
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Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 08:10 Go to previous messageGo to next message
I have all of those bar the RWD engine. I wouldnt worry too much, i can juryrig good.
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Ben Wilson
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May 2002
Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 22:33 Go to previous messageGo to next message
oldcorollas wrote on Mon, 06 September 2004 16:01

Heya Ben,
is the Haltech TPS a "Spectrol" unit? if not, any branding on it?
Cya, Stewart


Stewart - No markings as far as I remember, it's a lousy picture, but, it looks like this:

http://www.tweakit.net/shop/images/tps_01_sm.gif
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oldcorollas
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January 2003
 
Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 22:44 Go to previous messageGo to next message
look like this one up close?

http://www.materials.unsw.edu.au/~sford/TPS.jpg

http://international2.farnell.com/Search/level_5.j html?PRODID=231856&SKUID=229312
Cya, Stewart
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Ben Wilson
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Re: converting 4AGE to Weber Quad Throttle Bodies Mon, 06 September 2004 23:49 Go to previous message
Similar, but, not the same.

They look like they would fit to the same mounts though.
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