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7M-Brisbane
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November 2002
DIY Alternator reco? Fri, 17 September 2004 12:33 Go to next message
Hi

I am wanting to complete a DIY reco on an alternator. I ahve pulled one apart before and recall it being fairly straightforward, but was only dismantling to see what was inside!

Where might one go about acquiring the parts necessary for such a job? The obvious place to start is an auto electrician, but who else might stock parts for these?

It is an alternator off an RT104 18R, and without going to the garage I'm pretty sure it's a Bosch item.
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V8_MA61
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Re: DIY Alternator reco? Fri, 17 September 2004 12:36 Go to previous messageGo to next message
repco, autopro and bosch australia (if its bosch) should have something...its probably just a brush set you need? Id be speaking to a auto elec...
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7M-Brisbane
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Re: DIY Alternator reco? Fri, 17 September 2004 13:08 Go to previous messageGo to next message
Ta. It doesn't actually have to be reconditioned, it's just that I have it off the car and am pulling it apart to clean it. Figure I'd be stupid not to do a reco while I'm at it.

Not sure exactly what items are normally replaced during a reco, but brushes are an obvious one. Anyone else?
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V8_MA61
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Re: DIY Alternator reco? Fri, 17 September 2004 13:13 Go to previous messageGo to next message
7M-Brisbane wrote on Fri, 17 September 2004 23:08

Ta. It doesn't actually have to be reconditioned, it's just that I have it off the car and am pulling it apart to clean it. Figure I'd be stupid not to do a reco while I'm at it.

Not sure exactly what items are normally replaced during a reco, but brushes are an obvious one. Anyone else?



only the armiture if its rooted...in which case, if it is - its too expensive to fix. A brush kit should only be $30-$40 id think...
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BradW
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Bottom of the hill, Sydney
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April 2004
Re: DIY Alternator reco? Fri, 17 September 2004 13:28 Go to previous messageGo to next message
If it's a bosch alternator and is currently working fine all I would do is change the bearings and brushes and machine the slip rings.

Brad
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Norbie
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Re: DIY Alternator reco? Sat, 18 September 2004 03:05 Go to previous messageGo to next message
A wise man said: If it ain't broke, don't try to fix it. Reco your alternator if and when it gives you trouble. I mean seriously, how long will it take you to get an alternator out of an RT104 engine bay and send it to an auto sparky?
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7M-Brisbane
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Re: DIY Alternator reco? Sat, 18 September 2004 11:38 Go to previous messageGo to next message
It just seems silly to pull it off the car, pull it completely to pieces, and then reassemble it with all the old bits when I can spruce it up for a minimal cost.

A tow home is $70 and the last alternator I rebuilt (which I think is sitting in your garage... it was off my 2S) was something like $130 anyway. If it's kaput in a month or so I'll be awful pissed off when I am out of pocket $200 and have the car off the road plus the inconvenience of being stuck on the side of the road waiting for a tow truck, and having to get the alternator to someone, and then having to get it back. I guess there are three options:

* do only what you have to
* do what's sensible
* go overboard

I'd rather fall into the middle category and 'waste' the money now than have the car break down on me at a later stage. The alternator looks rather dated so I'd say it's never been apart and is well and truly due for some lovin'...

[Updated on: Sat, 18 September 2004 11:43]

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oldcorollas
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Kita-Ku, Sapporo, Japan
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January 2003
 
Re: DIY Alternator reco? Sat, 18 September 2004 14:44 Go to previous messageGo to next message
reco alts is easy..

you need,
beefy soldering iron
brushes (maybe $5 for two? was for me last time)
screwdrivers and stuff... 1/4 drive socket and bits are good for that.

i always resolder the feild diode wires and replace some of the internal wires.. i tend to have vibration probs..

you could get an auto elec to machine the rings if you are really keen (or if it needs it).
if they are not worn, and are still flat, then a light rub with 1200 grit paper is ok.

bearings.. if these are noisy or rough, swap them.. the hardest bit is gettign the nut off at the front, and tapping the armature thru if it's rusted on.... it might just lightly tap off tho...

other than than.. there aint much to it..

my alternator failures are either brushes worn, or wires broken due to vibration. occasionally i have field diode and solder joint failures too.

pm me if ya want. i have pics somewhere..

is this a regulator/brush assembly? (the plastic rectangle thing that comes out?)

Cya, Stewart
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HighRolla
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Sydney
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January 2004
Re: DIY Alternator reco? Sun, 19 September 2004 01:18 Go to previous message
http://forums.toymods.org.au/index.php?t=msg&t h=36089&rid=4423&S=5c9148b59b3d69f86236785 9761a1607

Hey mate. check the above thread. Take the brush holder out and check the length of your brushes (Not sure if yours will be the same design though). If they seem pretty low then either do as Stew is saying or find a place that does exhange holders with the new brushes(got mine for $25). I showed the alternator to the auto elec (for piece of mind) when I picked up the brushes and he said the bearings seemed fine and the slip rings weren't too bad if I sanded them a little.

The alternator has been going fine for the last few months and expect it to last the life of the car...
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