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matt_84
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October 2003
Possible stupid question regarding valves. Thu, 07 October 2004 14:17 Go to next message
I was wondering why valves have to be round? I mean, multivalve engines are designed to maximise valve/port size aren't they? So why then do valves have to be round, and not simply the shape of the largest possible port that can be made in the head?

What is it about round valves that would see engineers rather make an oval piston shape to allow 8 valves per cylinder (as per http://www.billzilla.org/othercars.htm about half way down) rather than making funny shaped ports/valves?

Sorry if the answer is obvious, but its late, and the question was bugging me.

[Updated on: Thu, 07 October 2004 14:24]

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Jayem
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Re: Possible stupid question regarding valves. Thu, 07 October 2004 14:22 Go to previous messageGo to next message
Round shape offers best pressure into seal surface.
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ViPeR_NiPPleX
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Re: Possible stupid question regarding valves. Thu, 07 October 2004 14:23 Go to previous messageGo to next message
i've wondered the same thing, like having square valves rather than round ones to maximise surface area, but they obviously didnt for a reason.
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oldcorollas
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Re: Possible stupid question regarding valves. Thu, 07 October 2004 14:27 Go to previous messageGo to next message
main thig is.. how do you stop the valve from rotating? if it is anything other than round, if it rotates, it won't seal, but with tound, it can be whatever rotation and still seal.

and as Jayem says, best seal against pressure, ie, maximum area for minimum circumference.

Cya, Stewart
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Henn
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Re: Possible stupid question regarding valves. Thu, 07 October 2004 14:33 Go to previous messageGo to next message
I read somewhere long ago that oval valves had been developed (by Honda maybe) a long while back, but they were immediately banned from racing and so no-one ever developed them. Afraid I can't remeber any more than that, but Google may know.

Hen
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gianttomato
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Re: Possible stupid question regarding valves. Thu, 07 October 2004 15:58 Go to previous messageGo to next message
Even more elementary than that.

Try making an oval/square/heptagonal/anything other than round valve.....cheaply.
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ViPeR_NiPPleX
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Re: Possible stupid question regarding valves. Fri, 08 October 2004 02:18 Go to previous messageGo to next message
oldcorollas wrote on Fri, 08 October 2004 00:27

main thig is.. how do you stop the valve from rotating? if it is anything other than round, if it rotates, it won't seal, but with tound, it can be whatever rotation and still seal.

and as Jayem says, best seal against pressure, ie, maximum area for minimum circumference.

Cya, Stewart


Square valve stems?
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dingaling
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Re: Possible stupid question regarding valves. Fri, 08 October 2004 02:28 Go to previous messageGo to next message
yeah that would stop them from rotating. Razz

ha! also while your at it, why not have square springs, and square came lobes, now that is engineering at it's finest! Laughing
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oldcorollas
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Re: Possible stupid question regarding valves. Fri, 08 October 2004 03:11 Go to previous messageGo to next message
one of the race bikes had OVAL PISTONS!!! and i think 8valves per cylinder!!! (with two conrods!!)
they kept on with it for a while, spent a lot of money then gave up due to sealign issues?
from Bills page
http://www.billzilla.org/othercars.htm
http://www.billzilla.org/nrpiston.jpg
http://www.billzilla.org/nrinternals.jpg
http://www.billzilla.org/nrheadsoff.jpg

now that's an interesting way to get more air into cylinders...

they actually put it into production with the NR750 too!!!
http://www.2ri.de/assets/own/HON_002_1994_21_1024x768_HONDA-NR750.jpg

mmm ovals.....
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Ben Wilson
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Re: Possible stupid question regarding valves. Fri, 08 October 2004 03:24 Go to previous messageGo to next message
I've read that the built the oval piston motor because they worked out that a V8 would be the ideal motor for the class, but, they were limited to 4 cylinders.
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Henn
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Re: Possible stupid question regarding valves. Fri, 08 October 2004 03:59 Go to previous messageGo to next message
Manufacturing oval valves/pistons would be a lot harder than round ones, but would be able to be done.

I was at a job interview this morning, and one thing the place was doing was looking at lathing oval pistons. The cutting head just moves back and forth bloody fast and in time with the rotation of the piston. Apparently few places are doing it, but I don't think they can get the spindle speeds high enough to make it viable for mass production yet.

You never know what might happen down the track.

Hen
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spirokeet
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Re: Possible stupid question regarding valves. Fri, 08 October 2004 05:10 Go to previous messageGo to next message
Honda made the NR 500 4 stroke 8 valve engine in the late 70s early 80s to compete with the 500cc 2 strokes that other manufacturers were winning on. 500cc bikes were limited to a max of 4 cylinders so Honda effectively made a v8 with pistons paired into an oval shape and topped with 8 valves.
Didn't work though, the bike hardly ever finished and people joked that NR stood for Nearly Ready.
The bike pictured above is the Honda NR 750, released about a decade later in limited numbers. It didn't make any more power than other 4 valve per cyl bikes of its time and it cost 38,000 pounds! Only 3 were sold in the UK.
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river
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Re: Possible stupid question regarding valves. Fri, 08 October 2004 12:13 Go to previous messageGo to next message
Hi,

Bristol/Hawker-Siddely, in WW2, made a sleeve valve engine. It was a sleeve that was on the outside of the cylinder and it rotated back and forth, with ports in the sleeve to match up with the intake and exhaust pipes.

It was very efficient, reliable and very quiet. However, it was used only on a few engine designs, but their biggest and last engine to use it generated 3,500bhp with a 45litre capacity and 18 cylinders. It generated over 4,000bhp with water-menthanol injection.

There was no attempt to reduce this engine to something that could fit into a normal car, and these engines faded into history.

seeyuzz
river
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mrshin
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Re: Possible stupid question regarding valves. Fri, 08 October 2004 13:03 Go to previous messageGo to next message
These weren't the only sleeve valve engines either; there were smaller ones made, but I can't remember much about it myself - seems to have disappeared into the dark cracks of history anyway.
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spirokeet
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Re: Possible stupid question regarding valves. Fri, 08 October 2004 15:37 Go to previous messageGo to next message
River-
I remember reading about sleeve valve engines, seemed fairly efficient and a good way to overcome valvetrain inertia. Rotary valves were also an interesting concept that seems to have faded into history.
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510rob
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June 2004
Re: Possible stupid question regarding valves. Fri, 08 October 2004 17:41 Go to previous messageGo to next message
the NR750 was made to compete in european superbike races during the era of the 500GP 2-strokes. I think I made that pretty unclear, so this is what I menat - the NS500 2-stroke raced the "500GP" class, and the NR750 was supposed to take over for the RC30/VFR750 in "superbike"; different classes...

The 750 engines run a maximized balance of internal geometry that has rpms up to the best compromise of what can be achieved between bore vs. stroke vs. rpm vs. flame front travel of the fuels. Then only way to get a significant power advantage was to run higher rpms, and the only way to do that without having a smaller diameter cylinder was to run more cylinders. Because they were limited to 4 cylinders, they decided to make a V-8ish motor that had the geometry reminiscent of a V-8, but had the cylinder pairs linked to skirt the "4 cylinders" rule. What ended up happening was a production run of 500 bikes (called the NR750), necessary to homologate the bikes under competition rules to allow them to run them in the race series. Once the competitors caught news of this, and the almost assured domination, they protested, and the sanctioning body agreed that it would kill the class, so they amended the rules to describe "4 ROUND cylinders", leaving Honda with 500 VERY expensive motorcycles that collectors all snapped up in a heartbeat. Incidentally, the NR750 has a redline of something higher than the other companies could ever match, so Honda put a rev limiter in the bikes so the collectors who did ride them wouldn't blo them up (apparently the 750 is alright even up to about 17000rpm)

Incidentally, Honda used to make a bike with a 250cc V-8 that I seem to remember reading that Mike Hailwood rode in the '71 or '72 season
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Jayem
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Re: Possible stupid question regarding valves. Fri, 08 October 2004 22:10 Go to previous message
Quote:

Manufacturing oval valves/pistons would be a lot harder than round ones, but would be able to be done.

I was at a job interview this morning, and one thing the place was doing was looking at lathing oval pistons. The cutting head just moves back and forth bloody fast and in time with the rotation of the piston. Apparently few places are doing it, but I don't think they can get the spindle speeds high enough to make it viable for mass production yet.




Ford E-Max engines have oval pistons. Though it's oval by only 1mm or so.
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