Toymods Car Club
www.toymods.org.au
F.A.Q. F.A.Q.    Register Register    Login Login    Home Home
Members Members    Search Search
Toymods » Tech & Conversions » WARNING - to all 4A-GZE ppl

Show: Today's Posts  :: Show Polls 
Email to friend 
Switch to threaded view of this topic Create a new topic Submit Reply
AuthorTopic
troyboy
Regular


Location:
Colyton, NSW
Registered:
May 2002
 
WARNING - to all 4A-GZE ppl Mon, 30 September 2002 06:56 Go to next message
dont put a switch for the supercharger ...

I just got told by my mechanic that my clutch has been wipped clean...
i guess thats from flicking the switch when at 4-5 grand...

the stress on the charger must have killed the poor bugger..

that and the bearings had seized...


so i guess that little mod just cost me $350 + labour
  Send a private message to this user    
EVOSTi
Forums Junkie


Location:
cambo
Registered:
May 2002
      no
Re: WARNING - to all 4A-GZE ppl Mon, 30 September 2002 07:13 Go to previous messageGo to next message
i coulda told ya that, shoulda asked before you did it Rolling Eyes
  Send a private message to this user    
BigWorm
Forums Junkie


Toymods Board Member
I supported Toymods

Location:
Turramurra, Sydney.
Registered:
May 2002
   
Re: WARNING - to all 4A-GZE ppl Mon, 30 September 2002 08:57 Go to previous messageGo to next message
I think he did make it known that he was putting a switch on, & no one made any objections or gave any warnings.
  Send a private message to this user    
GZE-STYLE
Regular


Location:
Camden
Registered:
July 2002
 
Re: WARNING - to all 4A-GZE ppl Mon, 30 September 2002 10:28 Go to previous messageGo to next message
How can the 4AGZE supercharger clutch be wiped clean?
remember that it is a electromagnetic clutch.
  Send a private message to this user    
troyboy
Regular


Location:
Colyton, NSW
Registered:
May 2002
 
Re: WARNING - to all 4A-GZE ppl Mon, 30 September 2002 10:33 Go to previous messageGo to next message
ok well i was on the phone to a customer when my mechanic called... i was having 2 coversations at one time without either knowing...

needless to say i picked up every second word....

so i am picking it up and will post some pics tomorrow....
with a proper discription



  Send a private message to this user    
Grant
Forums Junkie


Location:
Newcastle, NSW, Australia
Registered:
May 2002
Blower Clutch Mon, 30 September 2002 23:00 Go to previous messageGo to next message
If you look closely at the clutch face you will see one face is slightly stepped and the other has a band of friction material. The electromagnetic part of the clutch pulls the faces together but it is the friction material that reduces slip.

I have a photo showing that if anyone is interested.


[Updated on: Mon, 30 September 2002 23:01]

  Send a private message to this user    
GZE-STYLE
Regular


Location:
Camden
Registered:
July 2002
 
Re: Blower Clutch Tue, 01 October 2002 05:42 Go to previous messageGo to next message
Thanks Grant, i just thought the clutch just used magnets for the attraction of both the faces.
thanks mate Smile
  Send a private message to this user    
Snyper
Forums Junkie


Location:
Adelaide
Registered:
May 2002
Re: WARNING - to all 4A-GZE ppl Tue, 01 October 2002 05:51 Go to previous messageGo to next message
ok, I have been considering adding one of these sc to my 2tg and I was told by my mechanics that they woudl set it up with a microwsxitch so that when it got to 1/2 throttle it would switch on the sc..... they were telling me that having the sc making boost at idle is not a good thing, too much air or something, so I dunno what the actual 4agze is setup but what does it do at idle ??
would it be ok to have a microswitch on it so that it turned on at 1/2 throttle or something or would it be better to have it come on the second you touch the throttle but have a switch on the dash like this person did so I could turn it on and off.... but not switch it on while taking off from the lights getting done in a drag and thinking I need boost, switch it on before hand ??

help would be appreciated, new to s/c

Brendon
  Send a private message to this user    
EVOSTi
Forums Junkie


Location:
cambo
Registered:
May 2002
      no
Re: WARNING - to all 4A-GZE ppl Tue, 01 October 2002 07:47 Go to previous messageGo to next message
i really am only taking a stab in the dark here, but i THINK the charger is not always engaged, it engages when there is a load. i think your mechanic is wrong when saying there should be a switch for half throttle cause i somehow doubt that toyota would make an engine that would fuck up at idle. im sure they thought of all the little problems before they released the engine.
  Send a private message to this user    
Snyper
Forums Junkie


Location:
Adelaide
Registered:
May 2002
Re: WARNING - to all 4A-GZE ppl Tue, 01 October 2002 08:00 Go to previous messageGo to next message
ok, you just said that it wopuld engage when it's under load, which I presume woulda been senced by the MAP sensor in the 4agze ecu right ??
but also the engine would have any load at idle therefore it wouldn't be making boost....
I think the idea my mechanic was trying to get at with the microswitch at 1/2 throttle was supposed to be like a load sensor, at 1/2 throttle there would be more load on the engine than there would be if you were at 1/4 throttle....

I dunno.. this is the logical side of things I can see at the moment, but everyone is conctantly learning...

Brendon
  Send a private message to this user    
GZE-STYLE
Regular


Location:
Camden
Registered:
July 2002
 
Re: WARNING - to all 4A-GZE ppl Tue, 01 October 2002 08:27 Go to previous messageGo to next message
i know for a fact that when at idle, the supercharger isnt boosting. When you have a boost gauge set up on your gze then needle is in the vac position thus making no boost. When you turn the supercharger off, the boost gauge is always in the vac.
  Send a private message to this user    
troyboy
Regular


Location:
Colyton, NSW
Registered:
May 2002
 
Re: WARNING - to all 4A-GZE ppl Tue, 01 October 2002 08:45 Go to previous messageGo to next message
hi guys...

just a bit of a thing for u ... i can drive and stay in gear all the way to 6500 rpm and not even boost.... ie go past 0 on my boost gauge...


a bit of a update

i got a second hand charger.. a bit of wear on the clutch...
my original clutch... wow.. now that is one worn piece of metal... deep ass grooves .. metal filings all through it...

the teeth in the clutch that when engaged spins the rollers in the charger .. well the first section.. about 5mm was comletely stripped.. then back after that.. the teeth were slight tapered to one side...

i will be posting pics tomorrow of both new and old chargers .. and insides...
  Send a private message to this user    
mrshin
Forums Junkie


Location:
Montrose, VIC
Registered:
May 2002
 
Re: WARNING - to all 4A-GZE ppl Tue, 01 October 2002 08:51 Go to previous messageGo to next message
On a 4agze, there is a bypass valve that opens when there is vacuum in the manifold. Also, when there is vacuum in the manifold the ECU disengages the clutch, because it would be largely pointless having it spinning with a bypass valve open, although it won't really do any harm as such. Many aftermarket blower installations use 1 or more blow off valves as bypass valves and dont bother with a clutch on the blower.

Another thing to remember if you're planning on putting the blower on something else is that the 4agze has got the throttle BEFORE the blower, therefore a soon as you close the throttle boost is gone, and there is no boost until the throttle is open far enough to let enough air in. This is why I laugh when I see some goose has gone a spent big $ on an aftermarket noisy valve, only to find it makes no noises...

If you have the blower before the throttle, which in some ways is a good idea, then you must remember to put a good blow off valve in there, otherwise you'll very quickly blow hoses/bend the throttle.
  Send a private message to this user    
CrAiGzEE
Forums Junkie


I supported Toymods

Location:
south of the big smoke
Registered:
May 2002
 
Re: WARNING - to all 4A-GZE ppl Tue, 01 October 2002 09:59 Go to previous messageGo to next message
troy that is no good mate!!!

could that have been why u werent boosting much the other night??
should get a bigger charger for it!!


btw joel and troy nice new avatars dudes!

[Updated on: Tue, 01 October 2002 10:00]

  Send a private message to this user    
MaNGeW
Forums Junkie


Formerly TRD_RoLLa

Registered:
May 2002
Re: WARNING - to all 4A-GZE ppl Tue, 01 October 2002 10:21 Go to previous messageGo to next message
Sorry to hear that Troy.

I will learn from your mistake.
  Send a private message to this user    
AbaddonGZE
Regular


Location:
Sydney
Registered:
July 2002
 
Re: WARNING - to all 4A-GZE ppl Wed, 02 October 2002 01:44 Go to previous messageGo to next message
Ive got a switch on mine.. and it has worked fine for 2 years.

Just dont make a habit of turning it on at high load.. ie dont have the throttle open.


The OEM computer will engauge the clutch at at preset vacuum close to atmosphere... regardless of the RPM.

ie when your crusing and its in vacuum, when you open the throttle the pressure goes from vacuum to atmosphere quickly... just before it reaches atmo the clutch engauges and then it goes into boost until it falls back just before atmo.
  Send a private message to this user    
troyboy
Regular


Location:
Colyton, NSW
Registered:
May 2002
 
Re: WARNING - to all 4A-GZE ppl Wed, 02 October 2002 04:29 Go to previous messageGo to next message
yeah so basically if u do it slowly.. u never reach 0 pressure and can keep off boost (supercharger clutch not engaging) while still revving...

Now we all know that im not gonna do that...
it was just an example of saving petrol... and the elimination of the sc switch...

its not necessary...

buy by all means.. put one in if u wanna...


... and yeah that was my mistake... switching under load...

  Send a private message to this user    
ae102_3sgte
Occasional Poster


Location:
Canada
Registered:
August 2002
Re: WARNING - to all 4A-GZE ppl Thu, 03 October 2002 03:31 Go to previous messageGo to next message
S/C or A/C clutch does not have friction material. The small band that you see is a band of cork, used to cushion or reduce the noise when the clutch engages.

99 of 100 times, the clutch fails because the compressor locks up or is binding. I.E. do not just replace the clutch, find out what caused it to fail.
  Send a private message to this user    
Rolla Boy
Forums Junkie


Club Member

Location:
Sydney, NSW
Registered:
May 2002
Re: WARNING - to all 4A-GZE ppl Thu, 03 October 2002 10:32 Go to previous messageGo to next message
Haha good one Troy... Could this be blamed on me though???

Remember that night when you picked me up after you finished work??? Where we went up the road hit about 70km/h and then flicked the switch on??? Oh well... Good luck with the new supercharger... Will you be by-passing the switch this time???
  Send a private message to this user    
mrshin
Forums Junkie


Location:
Montrose, VIC
Registered:
May 2002
 
Re: WARNING - to all 4A-GZE ppl Thu, 03 October 2002 14:10 Go to previous messageGo to next message
What really is the point in having a switch? Drive it gently(hah!) and GZE's can actually scrape in pretty decent economy... Oh, and drive them hard, and that tank seems to disappear quicker than you would have thought the laws of physics would allow...
  Send a private message to this user    
Ruckus
Regular


Location:
Melb
Registered:
June 2002
Re: WARNING - to all 4A-GZE ppl Thu, 03 October 2002 16:00 Go to previous messageGo to next message
Iv had a switch for over a yeah and it's still fine.
I just switch it at the lights or chuck the old clutch in when driving. Your a madman if you were switchinh it at like 5 grand.
  Send a private message to this user    
troyboy
Regular


Location:
Colyton, NSW
Registered:
May 2002
 
Re: WARNING - to all 4A-GZE ppl Thu, 03 October 2002 23:15 Go to previous messageGo to next message
All I am saying is that this IS a whole LOT OF FRICTION MATERIAL... as in the material is all metal filings in the clutch housing... therefor metal on metal...
I have pics... i just gotta put them up!

[Updated on: Thu, 03 October 2002 23:16]

  Send a private message to this user    
troyboy
Regular


Location:
Colyton, NSW
Registered:
May 2002
 
Re: WARNING - to all 4A-GZE ppl Thu, 03 October 2002 23:18 Go to previous message
oh.. and its fine to have a switch...
just dont switch it like me...
hhehehe

i only did that cause i save dave (dnation) switching happily away.. therefore... i thought.. ok...

but ... its not ok...

i still have the switch hooked up.. all is well...
just not gonna switch at 5000...

btw... car is all ok...
lost about 2 psi...
this may be a not so tight s/c belt..
will investigate on weekend!
  Send a private message to this user    
  Switch to threaded view of this topic Create a new topic Submit Reply
Previous Topic:TA-23 suspension
Next Topic:Newbie
Goto Forum:
-=] Back to Top [=-

Current Time: Fri Jul 25 02:44:04 UTC 2025

Total time taken to generate the page: 0.0060970783233643 seconds

Bandwidth utilization bar

.:: Contact :: Home ::.

Powered by: FUDforum 2.3.8
Copyright ©2001-2003 Advanced Internet Designs Inc.