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SleepyBear
Newcomer


Location:
melb
Registered:
August 2002
metal in gearbox? Fri, 11 October 2002 02:16 Go to next message
hi my sister has a ae93 seca, 89 model i think. we just replaced the started motor as a piece/shard of metal stuffed it up. people who fixed the starter motor reckon that there is metal shards that have come off the flywheel. and are sitting in between engine and gear box. anyway is there a rock cover on the gearbox on the 4afe motor? as i wanna clean out the metal before a shard jamms between the clutch plate or worse?

also can you get the gear box out without having to pull the whole engine out? dont really want to split the engine/gearbox if i dont have too, but i think we might.

any help would be appreciated or advice on similar problems

[Updated on: Fri, 11 October 2002 02:16]

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haggis
Regular


Location:
Adelaide
Registered:
May 2002
Re: metal in gearbox? Fri, 11 October 2002 02:32 Go to previous messageGo to next message
Sorry to say, but the best way to clean the area you are talking about is to split the gearbox off the engine and take it out.

Also, if you suspect the shards have come from the fly wheel, this would be the best option. That way you can inspect the flywheel to see what damage has been done, and if the flywheel needs replaced or inspected.

The bright side is, it is possible without removing the engine!
The trick is, you need a bar, somthing that can support engine weight, and place it across the engine bay. There are a number of variations to this, but the basic idea is the same.

Then you can use chain or somthing similar around the bar to hold the passenger side of the engine up as you unbolt the gear box. There is usualy a lift hook somwhere on the passenger side of the engine. (the front, rear and passenger side engine mounts are on the gearbox!)

Next, unbolt the thermostat housing from the gar box, but leave the hoses connected. No need to drain the cooling system.

Unbolt the drive shafts at the inner joint (6 bolts each from memory), undo the left hand engine mount and the cross member bolts (front and rear at the bottom of the engine bay).

Dont forget to undo the gear change cables, and the starter motor wires, and the gear box should come out the bottom (probably easier to just unbolt the starter motor). You may need to lower the passenger side of the engine a bit so you can pull the gearbox back and get the input shaft out from the clutch plate.

I'm sure more people will add other ideas that will help as well.
By the way, a rocker cover is found covering the rockers on top of a cylinder head. In the case of your engine, this is on top.

Good luck!

Craig.
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SleepyBear
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Location:
melb
Registered:
August 2002
Re: metal in gearbox? Fri, 11 October 2002 02:38 Go to previous message
yeah, thats the advice i wanted to hear. i got the same advice from my toyota wrecker, exactly. so i think i will give that a try Smile i was worried that i would have to pull the whole bloody engine out as well.

thanks heaps. i hope the flywheel isnt too bad tho!
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