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3t-RA40
Regular


Location:
Newcastle
Registered:
May 2002
RA40 now with IRS Wed, 29 June 2005 13:40 Go to next message
OK here's a basic description of what and how i did the conversion. Purchased Corona RT142 IRS, dropped out existing diff (obviously), IRS came with back half of tail shaft which just happened to bolt up to front half of my Celica tail-shaft. Tried jacking complete IRS into position but realized that lower control arm mounts on car were in the way so I removed them. Once again tried but still needed another 15-20mm so IRS mounted up past sill height so cut out where the lower control arm mounts used to be as pictured and will box out this section.

http://memimage.cardomain.net/member_images/6/web/2034000-2034999/2034759_5_full.jpg

http://memimage.cardomain.net/member_images/6/web/2034000-2034999/2034759_6_full.jpg

Once again tried to jack into position but now fouled the chaise rail by about 5mm. Rather than cutting into the chaise rails decided to modify the IRS front/main cross member by cutting sections out and boxing back in as pictured.

http://memimage.cardomain.net/member_images/6/web/2034000-2034999/2034759_7_full.jpg

http://memimage.cardomain.net/member_images/6/web/2034000-2034999/2034759_8_full.jpg

With this done it full filled the height issue. Next cut away pan hard bar mount as no longer required and added in two pieces of flat plate where the pan hard bar chaise rail joined the two main chaise rails then added two box sections to mount the diff cross member to as pictured and also some angle as pictured in second photo below which holds main cross member in place.

http://memimage.cardomain.net/member_images/6/web/2034000-2034999/2034759_4_full.jpg

http://memimage.cardomain.net/member_images/6/web/2034000-2034999/2034759_9_full.jpg

Next was the springs. At the moment it has cut celica springs in it which don't fit properly as the RT142 spring is a larger dia than RA40 so I'm having some custom ones made at the moment. But even with them as low as they are it still rides really nice but have some real issues with camber and ground clearance. New springs will be around 25-30mm taller.

http://memimage.cardomain.net/member_images/6/web/2034000-2034999/2034759_10_full.jpg

A couple of things to point out,
1 - Using Cressida 4.1 ratio diff, ventilated disc's and calipers over Corona 3.7 ratio, solid disc's.
2 - Diff cross member is Cressida.
3 - RT142 wheel track 1350mm, RA40 1350mm
4 - Using Corona main cross member as Cressida, although it uses same mounting position, its track is wider (but may be OK?).
5 - Corona complete IRS (minus one caliper) cost $300 from local wrecker and the Cressida cost $350 from a different local wrecker. All other modifications were made by myself so only my time and the cost of some brake lines and new springs.

Going to pull it out this weekend and tidy up so I'll take some more detailed photos. Any questions please shoot.
Neil.

[Updated on: Wed, 29 June 2005 13:45]

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v8xc
Regular


Location:
Adelaide
Registered:
March 2005
Re: RA40 now with IRS Wed, 29 June 2005 15:12 Go to previous messageGo to next message
Looks awesome dude. Major mods, something different. Wonder if i could IRS my KE55...

Mick
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CLG
Forums Junkie


I supported Toymods

Location:
Perth, Western Australia
Registered:
December 2002
Re: RA40 now with IRS Wed, 29 June 2005 15:24 Go to previous messageGo to next message
Looks good - can you provide some camber figures when you're finished tweaking it please?
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1gt48u
Regular


Location:
newcastle
Registered:
April 2004
Re: RA40 now with IRS Thu, 30 June 2005 00:56 Go to previous messageGo to next message
very nice Neil - worth every minute of lying on
a cold garage floor Razz
by the way your springs are ready
so pay me bitch Laughing

cheers Very Happy
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3t-RA40
Regular


Location:
Newcastle
Registered:
May 2002
Re: RA40 now with IRS Thu, 30 June 2005 02:40 Go to previous messageGo to next message
1gt48u wrote on Thu, 30 June 2005 10:56

very nice Neil - worth every minute of lying on
a cold garage floor Razz
by the way your springs are ready
so pay me bitch Laughing

cheers Very Happy


It wasn't cold on the garage floor the day before when the fuel line laying on the ground caught on fire, that was warm and exciting. Shocked
How's that for quick, springs now paid for. Smile
Now be a man and get yourself a real car, you know, ONE DIFF. Evil or Very Mad

[Updated on: Thu, 30 June 2005 02:42]

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EVOSTi
Forums Junkie


Location:
cambo
Registered:
May 2002
      no
Re: RA40 now with IRS Thu, 30 June 2005 05:34 Go to previous messageGo to next message
nice work mate, very impressive Wink

about mounting the crossmember, how did you allign it? you say you welded in plate that you would bolt the crossmember too, did these have to be perfectly level or wasnt it an issue? and how did you allign the diff when bolt it in?
cheers.
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3t-RA40
Regular


Location:
Newcastle
Registered:
May 2002
Re: RA40 now with IRS Thu, 30 June 2005 10:21 Go to previous messageGo to next message
EVOSTi wrote on Thu, 30 June 2005 15:34

nice work mate, very impressive Wink

about mounting the crossmember, how did you allign it? you say you welded in plate that you would bolt the crossmember too, did these have to be perfectly level or wasnt it an issue? and how did you allign the diff when bolt it in?
cheers.


I used 125x100mm RHS which has about 8mm wall thickness I think (I will check) and cut a section of this out on a corner to give me an L shaped piece of plate. This was then place inside the cut out with the top sitting hard up to the underside of the floor and the side sitting hard up against the side of the car (will take some photos this weekend when I have the lot out cleaning up). Then because i was using the Corona tail shaft and it was bolted to the Celica tail shaft, this basically gave me a reference point, then the assembly was jack into place, roughly, then we took some dimensions to dummy it basically into place, mark the bolting locations, removed the assembly, then check measured these marks to get both sides equal north, east, south, west and drilled some holes. This allowed us to bolt the front of the assembly to the car, then jacked the back of the assembly up until level which allow us to calculate the platforms required to mount rear diff cross-member to, then dropped out assembly again, welded in platforms for rear diff cross-member and repeated same scenario as above.
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Maurice c
Regular


Location:
Canberra
Registered:
February 2004
Re: RA40 now with IRS Sun, 31 July 2005 05:03 Go to previous messageGo to next message
Thats some conversion mate, thats the sort of thing the rest of us dream about. You deserve a lot of respect for putting that one together.
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brett_celicacoupe
Forums Junkie


Location:
townsville NQLD
Registered:
February 2004
Re: RA40 now with IRS Sun, 31 July 2005 09:19 Go to previous messageGo to next message
looks bloody awesome Smile Cool

very nice
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FWDCelica
Forums Junkie


Location:
sydney,nsw.oz.
Registered:
July 2002
Re: RA40 now with IRS Mon, 01 August 2005 03:23 Go to previous messageGo to next message
Good work mate !
How does it drive ?
The IRS looks very similar to Datto 1600/180B (semi-trailing arms with shocks)



1 question though : why ?

Why not buy a SA xx Celica. the model shape after yours ?
They come standard with IRS.

Or better still go FWD Laughing Laughing Laughing Joking.
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Norbie
Forums Junkie


Location:
Brisbane
Registered:
May 2002
Re: RA40 now with IRS Mon, 01 August 2005 05:47 Go to previous messageGo to next message
FWDCelica wrote on Mon, 01 August 2005 13:23

1 question though : why ?

The standard answer is "because it was there".
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Mookie
Forums Junkie


Location:
Tassie
Registered:
October 2003
Re: RA40 now with IRS Mon, 01 August 2005 06:11 Go to previous message
Are those mud guards sitting on the ground ?????
show us some side on pics if u have any

Mookie

P.s. Nice work too i couldn't imagine taking on a project like that !
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