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THE WITZL Forums Junkie Toymods Social Secretary Location: Sydney Registered: July 2002	RWD 4A-GE 100kW Intake manifold - how to guide Wed, 10 March 2004 11:59 I have been asked a couple of times now how i got the 4A-GE 100kW motor to work in RWD, especially with regards to the intake manifold. So this is for those who are interested, and have no idea of what is supposed to happen when you get your intake manifold professionally "CUT'N'SHUT". Basically the throttle body is removed from the original end, and a blanking plate is made up to cover up the hole. A plate is laser cut for the other end with a hole the size of the TB, and is drilled/tapped for the TB to bolt onto it. The "rear end" of the plenum which is now the fron in your RWD car it cut off, and the laser cut plate welded on so that the TB can be bolted on. Further to this, i made some slight changes to the funtion of the TB - namely the warm idle up functionality. This is the water that circulated at the bottom of the TB for idle up in extreme conditions - i figured i didnt really need it, and it was more of a pain to hook it up than remove it. So i simply unbolted the water circulation parts from underneath the TB (this is the bit with the small water outlets coming out from underneath the throttle body), and completely covered the mating area of this part and the throttle body with gasket paper, and bolted the two back together. Thats it - nothing is now hooked up to that POS. NOTE RE PCV HOSE: Please read the later posts in this thread by Jasonp1977 regarding the way that the PCV is plumbing in the unmodified FWD manifold, and how it is affected when the manifold is cut and shut. Basically your PCV hose from the cam cover needs to be plumbed into your intake BEFORE THE THROTTLE BODY since the fitting on the plenum is blocked from the cut'n'shut. Alternatively you can of course use an oil catch can... Other than that - everything is pretty simple and self explanitory looking at the pictures below. NB: All fabrication and welding work performed by "YelloRolla" as he's known on the forums. And what was started with.... [Updated on: Tue, 03 August 2004 12:16] [Report message to a moderator]

	Subject	Poster	Date
	RWD 4A-GE 100kW Intake manifold - how to guide	THE WITZL	Wed, 10 March 2004 11:59
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	jasonp1977	Wed, 10 March 2004 21:40
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	demuire	Wed, 10 March 2004 23:28
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	mrsoopra	Wed, 10 March 2004 23:41
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	adamb131	Wed, 10 March 2004 23:54
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	jasonp1977	Thu, 11 March 2004 00:19
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	mrsoopra	Thu, 11 March 2004 00:26
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	adamb131	Thu, 11 March 2004 01:11
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	Grega	Thu, 11 March 2004 03:18
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	mrsoopra	Thu, 11 March 2004 04:00
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	adamb131	Thu, 11 March 2004 04:13
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	demuire	Thu, 11 March 2004 04:20
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	mrsoopra	Thu, 11 March 2004 04:29
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	jasonp1977	Thu, 11 March 2004 04:31
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	mrsoopra	Thu, 11 March 2004 04:36
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	THE WITZL	Thu, 11 March 2004 04:51
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	Youngy	Sat, 13 March 2004 01:28
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	mrsoopra	Thu, 11 March 2004 05:15
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	THE WITZL	Thu, 11 March 2004 05:26
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	mrsoopra	Thu, 11 March 2004 05:32
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	Grega	Thu, 11 March 2004 06:07
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	Evil_Foetus	Fri, 12 March 2004 02:43
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	EVOSTi	Fri, 12 March 2004 05:26
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	takai	Fri, 12 March 2004 11:39
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	THE WITZL	Fri, 12 March 2004 13:42
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	takai	Fri, 12 March 2004 22:19
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	jasonp1977	Sat, 13 March 2004 02:30
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	THE WITZL	Sat, 13 March 2004 06:19
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	SeptemberSquallIndustries	Sun, 14 March 2004 00:16
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	mrsoopra	Mon, 15 March 2004 01:46
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	demuire	Fri, 19 March 2004 13:58
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	bmak	Sat, 20 March 2004 10:05
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	mrshin	Sat, 20 March 2004 11:06
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	demuire	Sat, 20 March 2004 12:42
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	THE WITZL	Sat, 20 March 2004 13:08
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	demuire	Sat, 20 March 2004 21:57
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	THE WITZL	Sat, 20 March 2004 22:01
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	cri_ag	Tue, 03 August 2004 08:42
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	THE WITZL	Tue, 03 August 2004 11:58
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	Johnny Blade	Tue, 03 August 2004 15:10
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	cri_ag	Wed, 04 August 2004 12:03
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	THE WITZL	Wed, 04 August 2004 12:23
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	Johnny Blade	Wed, 04 August 2004 19:41
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	hachi-man	Fri, 06 August 2004 06:22
	Re: RWD 4A-GE 100kW Intake manifold - how to guide	thechuckster	Fri, 06 August 2004 06:51

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